Career Objective
Looking for a quality environment, where knowledge can enrich and well- equipped working environment, which shall enable me, combine my quality and designing skill as to perform.
Experience
Presently working in SABIC Affiliate Petrochemical Co.(Hydrocarbon Unit), Named Al-Jubail Petrochemical Co. (KEMYA), Jubail ,Saudi Arabia for the Saudi Elastomer Project (SEP)
Analyzer Technician under Control System & Electrical Dept.
Since: 20.04.2014 to present
Job Profile:
Installation, Preventive and Corrective Maintenance for filed hydrocarbon Gas Detectors like IR, Catalytic, Electrochemical type, portable,LEL gas detector,Open Path Gas Detector, Gas Chromatograph (ABB Vista 2000 & ABB 5000,SIEMENS MAXUM
Rosemount make Ph. , DO, Conductivity transmitter & Sensors ,GE make moisture detertors,Bio Tector TOC,Ametec & Servomex make O2 & Combustible Analyzer,Hach Ultra Polytron 9210 Silica Analyzer and Analyzers used in QC LAB such as Fluid bed drier, melt indexer, Lab TOC,GC, Vaporizer.
• Carries out preventive maintenance of analyzers as per schedule and corrective maintenance as per requirement of operations.
• Repairing of the printed circuit boards and electronic circuits of analyzers
• Observe the safety rules and keeps the record of all activities.
• Well versed with the following type of Analyzers & Gas Chromatographs.
(Ametek, Yokogawa, Rosemount & ABB Analyzer, Infrared Analyzers, Shutdown logic system for Analyzers, Field Gas Detection Systems).
• Gas Cylinder Inspection, Maintaining Safety for Cylinder Handling & storage.
• Maintaining analyzer shelter Safety.
• Perform skilled maintenance and repair work on a wide range of field instrumentation.
• Assist more senior technicians in troubleshooting field process problems and in performing more complex tasks.
• Analyzer Shelter commissioning with safety interlocks, HVAC logic testing.
• Analyzer Probe installation, Bundle tube laying & interconnection, leak testing,
• Field analyzer installation, inspection, loop checking & function checking.
• Open Path gas detector installation & alignment
• Assist senior and junior technicians in maintaining and repairing complex equipment.
• Perform modifications as detailed in Engineering Packages and assist in testing same
• Prepare and interpret instrumentation schematics and loop drawings (P&ID’s etc.).
• Locate and interpret relevant technical information, such as data sheets and vendor’s manuals
• Maintain and repair field instrumentation and basic supervisory equipment, such as vibration monitoring equipment, using standard test equipment and basic diagnostics.
01.11.2008 to31.03.2014
Worked with Bhushan Energy Ltd
Engineer under Control & Instrumentation Dept.
Company Background: Bhushan Energy Limited is a subsidiary company of M/s. Bhushan Steels Limited & Signed a MOU with State Govt. of Orissa to put up a 2000 MW coal based IPP adjacent to M/s- BSL, Dhenkanal.In the second phase 330 MW (2 X 165), project is in Progress.
Responsible For: • 2 X 150 MW Turbo Generators (Make Siemens).
• 4 X 250 TPH CFBC Boilers (Make IJT).
• Project Commissioning of 2 x 165 MW
Job Profile:
• Experience & knowledge on installation, calibration, commissioning & trouble suiting of almost all types of Field instruments such as SMART & Electronic Positioner, Pressure/DP Transmitters.
• Flow meters such as Mass flow meter, Rota meter and Flow elements such as Flow nozzle & Orifice plates for steam, gases & liquid.
• Ultrasonic & other Level measurement & control systems.
• Temperature measurement element such as RTD & Thermocouples.
• Final control elements such as Motor operated control valves, Pneumatic operated control valves & On-Off solenoid operated valves.
• MCC Feeder testing and control wiring.
• Vibration, displacement, Speed Sensor Commissioning.
• Preparation of Instrument Specification list for Indent purpose.
• To handle & plan for man, material, machine & spares in dept. & raise the indent for shortage materials.
• Operation & maintenance of DCS with programming mimic designing, (Make-Siemens, Model- SPPA T1000)
• Operation & maintenance of 4×250 TPH CFBC boilers (IJT make).
• Operation & maintenance of Burner Management System for Boilers.
• Operation & maintenance for TG-150 MW (Axial)
• Operation & maintenance of SWAS (Make- Forbes Marshall).
• Operation & maintenance of ASH HANDLING SYSTEM.
• Cable scheduling, JB scheduling & its location planning, cable tray routing, loop testing.
• Cable scheduling, JB scheduling & its location planning, cable tray routing, loop testing.
• F O Cable laying, testing with establishing communication
• Auto CAD 2004 Knowledge
Aug 2006 to Oct 2008
Hi-tech Chemicals pvt. Ltd. Jamshedpur, with M/S-ADS Corporation/S-ADS Corporation is an instrumentation based contracting company of Kolkata, India
Instrumentation and Control Engineer.
Responsible For:
Co-ordination, commissioning, execution and maintenance of Chemicals (continues casting refractory plant CCR Plant) mixing, chemical blending plant, chemical dip glazing plant.
• Preparation of Marshalling and System Cabinet Technical Specification.
• Preparation of Farthings as per Specification.
• Preparation of Loop folders and drawings.
• Reviewing Panel and cabinet Drawings.
• Preparation of Bill of Materials for consoles, workstations and system Hardware.
• Preparation of IO assignment and Module Assignment.
• Preparation of termination details and reviewing.
• Preparing and Reviewing all technical specification documents related with system.
• Preparation System cable schedule and FTA arrangement.
• Preparing Power consumption details, Electrical distribution drawings as per specification.
• Reviewing and implementing the comments as per Client requirement.
• Preparation of auxiliary console, Operator console specification, System architecture Drawing.
• Preparation of list of cabinets and sever cabinet spec.
• Preparation of Heat dissipation and Power consumption Details.
• Preparation of Vendor data for DCS loop calculation and System.
• Cable schedule Format.
• Involved in Logic implementation and Prototype test for PLC
• Involved IO configuration.
Aug 2004 to July 2006
Haldia Petrochemicals Ltd, India
Instrument Supervisor with M.S-ADS Corporation.
• Experienced in Procurement of Proximeter and vibration probes and gap Voltage adjustment.
• Experienced in furnace shutdown logic checking through AB-PLC. Assisted in the preparation of Instrumentation Erection Tender
• To help operation team to day to day maintenance activities and preplanned calibration.
• Reviewing of specification sheets, Cause and effect charts, Interlock Diagrams, Logic Description sheets, Termination Schedule, Cable Schedule, Instrument index, Instrument hookup drawings, Instrument loop drawings, System Architecture drawings, Power Distribution and Panel Drawings
• Preparation of Functional Logic Diagram(FLD) and Ladder programming for Siemens S7-400, AB-PLC in refinery units
• Involved in subsequent erection of system at site and commissioning of both DCS and PLC with all networking capabilities and maintenance of the same. Also involved in process loop checking and control algorithm checking, Logic checking after installation.
• Involved in Machine Monitoring system Technical specification
• Package Instrument Specification and Data Sheet reviewing
• Reviewing all Vendor Drawings & Documents
• Involved in Technical Bid Evaluation for Venturi and Ultrasonic Flow meters
• Coordination with Piping for modeling the flow and Pressure Instruments.
Educational Details
Diploma in Electrical Engineer
AL-Kabir Polytechnic Jamshedpur, Jharkhand under S.B.T.E Ranchi
Secured 67.57% in 2004.
Matric (10th)
High School Parsa, Saran under BSEB Patna
Secured 55% in 1999.
Technical skills
DCS,SCADA Knowledge
Siemens DCS System – Model- SPPA T1000.
PLC Knowledge
Allen-Bradley (Flex logix-5000).
Siemetic S7-400(Siemens), GE-FAUNC.
Computer Skills
Operating Systems : Win’ 98, 2000, 2003, Xp,win 7,win 8.1
Application Packages: Microsoft Office (Access, Word, Excel, PowerPoint etc.
