Profile
As a Production engineer having 4 years experience in sheet metal based stamping, press components and welded assemblies manufacturing ISO9002/TS16949/ISO14001:2004/OHSAS 18001:2007 automobile organizations
Work Experience
• Planning and Production of sheet metal based automobile accessories and parts in machine shop and assembling by MRP (Material Requirement Planning)
• Demonstrated excellence in handling the production activities that involve continuous improvement initiatives, execution, cost savings, projects and improvement
• Gained hands on experience in handling operations & Process of various equipment for reducing downtime and enhancing operational effectiveness of machined precision sheet metal components for automotive industry
• Production and continues monitoring of door , Fender, hood ,Gusset assembly of automobile through Lean Manufacturing
• Develop & implement plans for improved material flow & increase inventory control
• Effectively implementation of TPM (Total Productive Maintenance) of spot welding gun, Pedestal spot / Projection welding machine, MIG machine and Pneumatic equipments
• Implementation of 5S activity to eliminate 7 types of MUDA
• Analyze OEE data against defined target & manage improvement plans with respect to performance, availability, Quality
• Develop & implement process layout considering best practice in lean manufacturing
• As a Internal auditor Conduct internal audit on TS basis to improve systems in organization
• Preparing Process validation as per frequency that a process is capable of consistently delivering quality products
• As a Auditee faced TS audit ,product audit, process audit to improve system in organization
• Identification of MUDA and eliminate it by Kaizens and Pokayoke
• Problem & trouble identification on shop floor and finding root cause through internal project like 8D and 5Why technique
• An effective communicator strong analytical, leadership, decision making, problem solving & organizational abilities
• Preparing fixture validation as per plan that a fixture is competent to produced quality products
• Preparing operation control plan and standard operating procedure for operator
• Training given to operator as per plan to improve their skill level
• Preparing all correspondence, documents and reports as required by ISO/TS 16949
• Coordinate with customer and buyer about quality and new development project
Key Achievements
As a team leader achieving in true demonstration of manufacturing excellence in doubling Gusset assembly (Automotive components) in 2013
Achieved Step-3 qualify by Total productive maintenance from 30 to 90% machine in 2012
As a team leader reduced lead time of all components through line balancing
Experience Detail
• Production Officer
From 12 Dec 2012 to 26 Nov 2014
EMPLOYER: P.M. Electro Auto Pvt. Ltd. Nashik (India)
Having ISO9002/TS16949/ISO14001:2004/OHSAS 18001:2007 company is an integrated sheet metal based engineering and manufacturing company catering to the automotive and farm equipment. company having strength in design of sheet metal products, design and manufacturing of stamping dies, welding fixture, high tonnage stamped components & welded assemblies
• Senior Production officer
From 4 March 2011 to 26 November 2012
EMPLOYER: Reliable Auto Tech Pvt. Ltd. Nashik (India)
Sheet metal based engineering & manufacturing company having ISO9002/TS16949/ISO14001:2004/OHSAS 18001:2007 organization producing automobile and farm equipments parts
Training & Skills
ISO/TS 16949:2009 internal auditing courses
7QC tools & its application in organization
SPC and its control charts
Six sigma methodology for process improvement
Understanding & Geometrical dimension & drawing reading
Measurement system analysis & conducting MSA studies
Potential failure mode and effective analysis as per FMEA 4 edition
Why Why analysis & 8D problem solving tools for NC handling
Importance & application of enterprises resource planning (SAP) in the organization
Overview of Total productive maintenance
Production part approval process as per AIAG manual
Academic Details
• Bachelor of engineering in Mechanical in 2008 passed with 62.92 %
Sant Gadage baba Amravati University, Amravati (India)
• Diploma Of Mechanical Engineering in 2005 Passed with 63.08%
Maharashtra Board of Technical Education, Mumbai (India)
• Secondary school certificate in 2000 Passed with 58.40%
Amravati divisional board, Amravati (India)
Academic Projects
DEGREE PROJECT:
Scroll Compressor in Refrigeration System: As a need of saving power & better efficiency in refrigeration and air conditioning, Scroll compressor is efficient by using scroll & 3D scroll technology compared with reciprocating compressor
DIPLOMA PROJECT:
Future Fuels for I.C. engine: Because of its high thermal efficiency, high power output, high quality rating, Methanol and Ethanol is the best as an alternative fuels to petroleum based
Extra Curricular Activities
Represented Polytechnic volley ball team twice in 2003 and 2004 and stood runner up inter engineering diploma sports competitions
Personal Details
Date of Birth : 01/01/1985
Nationality : Indian
Passport No. : K6782117
Marital Status : Single
Languages Known : English, Hindi and Marathi.
