Qualifications
B.Tech (Mechanical) from Indus Institute Of higher education, Karachi
Passed D.A.E. (Mechanical) from P.B.T.E. Lahore
Passed Matric in from B.I.S.E. Bahawalpur
Training/Skills
CSWIP 3.1 Welding Inspector ( Cert # 46758 )
BGAS CSWIP Painting Inspector 3/2 ( Cert # 93658 )
Lead Auditor for ISO 9001:2008 from DAS Pakistan (Cert # IQ – LA 11558)
Pressure Vessel Design Certification from NIDA Lahore (Cert # NA -1113-1690)
Process piping Design, Layout and Stress Analysis from NIDA Lahore (Cert # NA -1113-1690)
Project Management from NIDA Kaarachi (Cert # NB -1014-2204)
Certified NDT Level II DPT As Per ASNT SNT-TC-1A Cert # 450/14
Certified NDT Level II MPT As Per ASNT SNT-TC-1A Cert # 449/14
Certified NDT Level II RT As Per ASNT SNT-TC-1A Cert # 448/14
Certified NDT Level II UT As Per ASNT SNT-TC-1A Cert # 447/14
Project Management Professional from 3D Educator Karachi (Cert # 3DPMP010/6/2005148)
Protective Coating from 3D Educator Karachi (Cert # 3DPC010/0/2005152)
Cathodic Protection from 3D Educator Karachi (Cert # 3DCP010/6/2005149)
Certified as Quality Control Inspector from Descon Engg.
Certification in Production Techniques from Descon Engg.
Quality Management System:
Understand the application of Quality Management System (ISO 9001:2008).
Awareness of Occupational Health & Safety (OHSAS 18001).
Environmental issues (ISO 14001).
Career Summary
Experience: (above 17 years)
I have worked since 25/04/2013 till 30/11/2014 as CSI (Coordinator, supervisor and Inspector)
in TUV Bureau Austria (MOODY) in UEPL (BP) in Khaskhaili Badin in Pakistan, Client UEPL (BP).
• Coordinator,Supervise and inspect the fabrication, welding and Painting and installation activities according to applicable standard and client procedures.
• Review of welding documents like weld map, NDT reports, weld history sheet and others inspection and testing reports.
• Inspection of material before fabrication and welding.
• Inspection of fabrication & welding of piping, pipe line and steel structures.
• Monitoring and inspection of plant piping,pipe lines, pressure vessel, wellhead piping, Jet pump and compressor lifting and shifting,Relocation “dismentling and installation” at site.
• Audit of Contractor’s Workshop and Construction Site.
• Pre welding, during welding and after welding inspection of weld joints as per ASME B31.3,ASME B31.4,ASME B31.8, API 1104, ASME Sec. IX and AWS D1.1
• Review the inspection record manual after completion of projects.
I worked from 9/10/2011 to 5/12/2012 in Tekfen in Main Oil Line (CRC) and Tanks & Piping in Central Degasing station (CDS)
in FFD Asab in Abu Dhabi, Contractor Petrofac, Client ADCO.
I have worked (1/10/2009 to 8/10/2011) as Welding and QA/QC Inspector Mechanical
in Tuwairqi Steel Mills Ltd. Bin Qasim. Karachi.
Worked as Welding & Mech Inspector (21/8/2008 To 7/72009)
In JIACCO,Tuwairqi Steel Mill Ltd
Worked as NDT Coordinator and Welding Inspector (8/5/2008 To 20/8/2008)
in JIACCO, Engro Vopak Tank
Worked as QA/QC Insp & Welding Inspector & Welding Inspector (3/2/2008 To 29/4/2008)
in Mass Tech Engineering( Pvt) Ltd.Raw Water portable water & Reffluent pipe line work.ECPL.Descon Engineering (Pvt)Ltd.
Worked as QA/QC Piping and welding Inspector (08/12/2007 To 3;/1/2008)
for Pipe Link Construction (Pvt)Ltd.SAWAN-II WELLHEAD Development Project,OMV Pakistan Ltd.
Worked as QA/QC Piping and welding Inspector (4/9/2007 To 7/12/2007)
for Pipe Link Construction (Pvt.)Ltd , Rehmet Gas Field, ENI & Petronas (Rehmat Gas field)
Worked as QA/QC Piping and welding Inspector (20/11/2006 To 31/8/2007)
for Pipe Link Construction (Pvt.) Ltd ,SUL Compression Project Phase II,Pakistan Petroleum Ltd.
Worked as QA/QC Piping and welding Inspector (5/8/2006 To 19/11/2006)
for Pipe Link Construction (Pvt.)Ltd , OMV Pakistan Oil & Gas Sawan (DBN),OMV Pakistan Oil & Gas Sawan
Worked as NDT and Welding Inspector & Incharge Radiography team (18/4/2006 To 3/8/2006)
in JIACCO,Malakand III Hydral Power Project.AL-Triq(pvt)Ltd.
Worked as QA/Qc & Piping inspector and welding Inspector (15/12/2005 To 15/4/2006)
,LPG Bullets,Vessel,Boiler tubes etc in different Engineering shops in Lahore,Jamal pipes Industries,Fast Tube,KBS Pumps
Worked as NDT Inspector And Incharge Radiographic Team (4/5/2005 To 13/12/2005)
in JIACCO ,Pakistan Petroleum Ltd. Adhi,Pakistan Gas Field, Petroleum Limited
Worked as NDT Inspector,QA & QC And Piping Inspector (15/6/2004 To 2/4/2005)
in JIACCO,LPG Bullets, Vessels,Boiler Tubes etc in Different Engineering Shops in Lahore,Jamal pipe Industries,fast Tube,KBS Pumps,Imran Engineering.(
Worked as NDT Inspector,QA & QC And Piping Inspector (12/6/2003 To 11/6/2004)
in JIACCO,Unit V,IV ,Deewan Salman fiber Hattar
Worked as QA & QC Inspector (5/9/2002 To 24/5/2003)
in JIACCO Pak Ltd,Project Ghazi Brotha Hydral Power Project.Voith & Siemens,Safec & Westepine (V Tech)China Power ,Baju,WAPDA.
Worked as Quality Control Inspector (5/7/2001 To 18/8/2002)
in Data Steel Pipe Industry Sadiqabad.
Worked as Quality Control Inspector (1/6/1997 To 31/5/2001)
in Descon Engineering, Lahore.
Worked as Quality Control Inspector (21/9/1996 To 30/5/1997)
in Data Steel Pipe Industry Sadiqabad manufacturing API 5L spiral welded pipe.
JOB RESPONSIBILITIES & WORK DONE :
TANK Farm:
• Inspection of Tanks fabrication and erection such like as Cone type, Heavy Slope, Hemi Spheroid, Spherical and Tanks as per API 620/650. DEP spec.
• Foundation and level check, Bottom plate’s laying inspection and material Traceability.
• Inspection of Shell plate’s erection vertical and horizontal joints, nozzles, stairs and plate form.
• Responsible for the inspection of Pre- and Post-welding.
• Preparation of weld maps (Bottom, Shell and Roof).
• Visual inspection of welding.
• Coordinate all NDT (RT, MT, PT and UT) according to API 650/620.
• Pneumatic Leak Test (PLT) of reinforcement pads.
• Peaking and banding inspection of Tank welds according to API 620/650.
• Plumb ness of Tanks.
• Responsible for the preparing of the QA/QC Format and Reports.
• Preparation of punch list pre-test and post-test
• Verification of punch list after rectification
• Preparation of Test Pack.
• Hydrotest witness
• Preparation of final Dossier.
Piping:
• Material traceability (Fitting, Pipe & Consumable Material).
• Responsible for the spool marking and welds marking.
• Inspection of Piping Pre-fabrication in workshop and erection at site according to client’s specification and Code B31.1, B31.3,B 31.4, B 31.8, DEP spec
• Checking of workmanship of Piping fabrication and erection.
• Responsible for the inspection of Pre- and Post-welding.
• Check Welding Procedure Specification (WPS) & Procedure Qualification Record (PQR).
• Witness of Welder Qualification Test (WQT) according to ASME IX.
• Control of welding material (Electrode, Filler Wire) backing of Low Hydrogen Electrode.
• Monitor welder performance and welding activities to ensure work is being carried out in accordance with the approved welding procedure.
• Visual inspection of welding Carbon Steel, Low Alloy Steel (P5, P9, P11, P22) and Stainless Steel, Nickel and Nickel Alloys,Monel.
• Fabrication & Welding inspection of Duplex material A 790.
• During Duplex welding consumables, Parameters, Purge control, preheating and Inter pass temperature control etc.
• Execute all NDT (PT, RT, MT, and UT) according to client’s specification and Codes.
• Inspection of Hydro test, Leak test, Pneumatic test, Flushing/Air blowing and Reinstatement.
• Preparation of Packages for commissioning.
• Interpretation of Radiographs film, witness of PT, MT according to ASME Code V, VIII & ANSI B31.1, B31.3. API 5L
• Inspection of Incoming Material According to Project spec.
• Make coil record which Load on SP Machine and put Heat # on each Pipe I.D
• Monitoring of SAW according to WPS
• Prepare Tensile Test piece according to 5L
• WQT conducting
• Work on Online UT machine
• Visual Inspection on primary stand
• Thickness monitoring of piping
• Real time X-Ray conducting
• Monitoring of End Bevel of Pipe
• Monitoring of Hydro Test
• Interpretation of End X-Ray
• Weigh Bridge Record Review
Cross-country Pipeline:
• Responsible for, Pipe receiving, Right Of Way (ROW), Survey for Stringing and bending.
• Responsible for the inspection of Pre- and Post-welding.
• Inspection of pipe as per API 5L.
• Visual inspection of welding according to API 1104.
• Execute all NDT according to Code (API 1104) and client’s specification.
• Inspection of Grit blasting and Heat Shrink Sleeve on weld joints.
• Inspection of Peal Test of Sleeve.
• Inspection of Trenching, Holiday Test, Lowering and Backfilling according to client’s spec.
• Preparation of as built of cross-country Pipeline.
• Preparation of final Dossier with all reports.
• Inspection of Hydro testing, Drying, Marker Post and Reinstatement according to client’s spec. & Code.
• Measurement of Pipe to Soil Potential.
• Maintenance of CP measuring & Marker Posts.
• Assembly and Erection
Vessel , Boiler, Heat Exchanger Fabrication:
• Preparation of Inspection and Testing Plan (ITP)
• Inspection of Vessels and Boiler fabrication according to ASME and TEMA and ITP
• Preparation Material Verification record
• Inspection of Marking and Cutting
• Inspection of Shell course rolling, circumferential and horizontal joints, nozzles.
• Responsible for the inspection of preparation of groove according to joint.
• Responsible for the inspection of Pre- and Post-welding.
• Preparation of weld maps.
• Visual inspection of welding.
• Execute NDT ( MT, PT ) according to ASME
• Interpretation of RT films
• Pneumatic Test of reinforcement pads.
• Hydro test
• Responsible for the preparing of the QA/QC Reports.
• Preparation of punch list pre-test and post-test
• Verification of punch list after rectification
• Preparation of final Dossier.
Structure:
• Inspection of structure fabrication in work shop and contractor work shop and Pre Assembly according to drawing and erection according to Key Plan and drawing and AWS D 1.1
• WQT according to AWS D 1.1
• Prepare material verification record
• Joint inspection according to drawing
• Inspection of pre-assembly of structure.
• Execute and Inspection of structure.
• Final inspectionin work shop and contractor work shop before dispatch to site according to dispatch list.
Non Destructive Testing:
• Co-ordination, meeting’s with client QC/NDT/Piping representative.
• Responsible for the providing assistance to site Management in answering all queries of the client relating to work.
• Interpretation and analyzing of the Radiographic Films.
• Performed Dye Penetrant Testing of different products.
• Performed the magnetic particle Testing.
• Thickness monitoring of piping, Vessels and Heat Exchangers.
• Hardness testing of different material.
• Control final documentation.
Surface preparation and Painting:
• Weather Condition monitoring according to Client spec
• Surface preparation according to SSPC SP 10,SP 2,SP 11 and Client spec, preparation inspection with profile gauge
• Paint preparation monitoring with agitator and application according to client spec
• Paint thickness inspection
• Painting inspection visually
