Instrumentation
PLC
SCADA
Analyse
Management and Monitoring
Maintenance
Scope of work
Associate employee,
JSW Steel Works Salem.
Objective
I am looking for a good position in the field of instruments and automation in a prestigious company where previous skills and capabilities can be put to efficient use. I possess effective organizational skills and the ability to supervise a team and develop the final output.
Education & Qualifications
2012…….. Bachelor of Electronics and Instrumentation Engineering, Anna university….. Tamilnadu, India
2008…….. HSC, State Board…………… Tamilnadu, India
2006……. SSLC, State Board………… Tamilnadu, India
Work Experience
1. Organization: Hofincons, JSW Steel Works, Salem Site – India
Duration: Sep 2013 till now
Designation: Electrical and Instrumentation Engineer
Responsibilities:
• To look after all the maintenance activities like periodic checkup, trouble shooting, preventive maintenance and calibration of the field electrical & Electronic instruments, panels and detectors.
• Managing operations within the office and site.
• Working collaboratively with Superiors, head office engineers, operation engineers, purchasers and other internal staff.
• Maintenance and management within cost and time constrained environments.
• Troubleshooting and problem-solving of various E&I, equipments and systems.
• Generation of timely and effective reports of the maintenance, trouble shoots done on systems.
• Generation of effective time sheets
• Providing advice and consultancy support
• Spare parts planning and raising purchasing request.
• Developing and identifying ways and means to develop or upgrade our existing system to improve the system performance.
• Accepting responsibility and a level of accountability commensurate with the seniority of the position.
• Reporting periodically to Maintenance Manager.
• Troubleshooting the totally integrated automation from Rockwell (Micrologix 5000 PLC + SCADA FTviewSE) software and hardware.
• Planning required upgradation for instruments to achieve production quality.
• Maintenance and calibration of pneumatic control valves and part turn actuated valves.
• Maintenance and calibration of flow meters (orifice plate) of Krohne, Rosemount.
• Maintenance and calibration of transmitters PT, LT, TT, DPT (Emerson Rosemount) and monitoring vibration transducers.
• Calibrating of weighting systems including load cells.
• Experienced in motor defects, drives, star/delta starters, VFD, MCC.
• Preventive and Breakdown maintenance of HT/LT motors, Instruments like flow meter, ZSS, PCS, BSS, etc., Belt conveyors, Gearboxes scoop coupling and continuous improvement activities.
• Ensure Spares balance for all instruments.
• Well-developed technology skills including Microsoft office (intermediate level) and SAP modules (intermediate level) well-developed communication and interpersonal skills.
Responsibilities (Operational)
• Carry out discipline maintenance activities also the initial investigation for breakdowns/fault finding
• Ordering and verification of spares prior to offshore visits.
• Recommend changes to spares requirements to the Technical Authority
• Recommend & if required, make changes to instrument procedures and work instructions with the approval of Technical Authority
• Develop/ compile maintenance procedures
• Assist in the commissioning of plant and equipment
• Interpret instrument drawings and line diagrams
Installation, testing & commissioning associated with:
• Field mounted instruments and associated control equipment.
• This includes level, pressure, temperature, level and flow instrumentation
• Fire and Gas Detection & Protection Systems
• ESD/ESDV Systems
• Valve actuators and associated controls
• Electronic instrument control equipment of a conventional nature employed for standard process control.
• Control valves and associated controls
• Programmable Logic Controller Systems
• Metering Systems
• Carry out on the job technical and safety training and Supervise vendors
• Prepare schedules and work packs for impending offshore visits
• Populate the maintenance management database with quality history appropriate to their discipline
• Achieve competency in applying electrical isolations up to 240v A.C
• Achieve competency in applying process/mechanical isolations as per standards requirements.
• Identify repair scopes for equipment
Execute Preventative and corrective scopes of work on:
• Hazardous Area Equipment
• Analyzers
• Process System Control Valve Assemblies
• Pneumatic Process Controllers and Associated Input, Output Components
• Emerson integrated control and safety systems (ICSS)
• Carry out Pressure Testing, trip testing, fault finding and loop checking on PLC’s, alarms etc
Qualifications and Personal Qualities
• Emergency First Aid at Work
• Industrial experience in maintenance and operations support roles.
• Can demonstrate the ability to read, interpret and implement procedures / specifications / drawings / sketches etc.
• Ability to demonstrate a high level of understanding of HSE safe working practices, procedures and their implementation
• Safe working – commitment to safe working practices ensuring that all work scopes are completed in a safe manner at all times
• Able to outline the Inspection and Maintenance of Instrumentation in Hazardous Areas
• Self motivated and able to demonstrate they can plan, organize and execute work scopes
• Team player willing to support others and work out with primary area of responsibility
2. Organization : Technocrat Automation Solutions Pvt Ltd, Chennai.
Duration : July 2012 to Sep 2013
Designation : Application Engineer
Responsibilities :
Involved in erection works, commissioning and maintenance.
Collecting the data to design the PLC program for the application needs of client.
Design the basic concept of PLC based on client application
To suggest optimized PLC design.
Meeting the requirements of clients.
Detailed design of PLC system.
Selection of components and devices such as sensors, transmitters, etc.,
Procurement of components for the desired application.
Programming, assembling and control cabling of desired project.
Testing and commissioning of the PLC system.
Summary Of Skills
About 3 years of experience in the field Electrical and Instrumentation Engineer in detailed service, maintenance and development, co-ordination of instruments.
Good understanding of Electrical drawings, planning of Erection and Maintenance.
Both practical as well as theoretical knowledge of different instruments
Configuring and faults diagnosis of PLC, SCADA, VFD and Control Loops.
o PLC : Rockwell Micrologix 5000
o SCADA : Factory Talkview SE and Wonderware Intouch/Invensys
Installation, calibration and loop checking of the field instruments (Emerson Rosemount).
Maintenance and calibration of the control valves (Pneumatic, Part turn, NRV).
Experienced in flow meters configuring (orifice plate) of Rosemount, Krohne.
Designing and Commissioning of new control loops as per site requirements.
Provide instrumentation and controls design, technical analysis and resolution of engineering problems to successfully complete design.
Knowledge and Application of all instrumentation related standards, codes and regulations; working knowledge of DCS, PLC and SCADA/HMI control system software
Adept to preventive and breakdown maintenance.
Ability to work with a team of dedicated professionals for achieving the deadlines for the execution of work.
Spares balance investigation for all instruments spare parts.
Excellent communication interpersonal skills.
Industrial Training
• Undergone training in Salem Steel Plant.
• Undergone training in Burn Standards Company Limited.
• Undergone training in Tamilnadu Magnesite Limited.
• Undergone training in Ponni Sugars (Erode) Limited.
• Undergone training in Bharat Sanchar Nigam Limited.
Academic Project Details
• Done UG project on “Multi Function Meter Using LabVIEW”.
• Done mini project on “Industrial Protection System”.
