Qualifications
Master of Business Administration in Construction Management
B.E. (Mechanical Engineering)
1 Year Diploma in Fire & Safety Engineering
Skills Summary
A competent professional with 12 years of experience in Project Planning & Management, Quality Assurance & Control, Inspections & Testing, Pre & Commissioning, Piping Operations and Team Management.
Presently associated with Worley Parsons,INDIA as Site Manager for Pipe Line/ Compressor Station Project.
Proficient in running successful process operations & experience of developing procedures, service standards for business excellence.
A project planner with expertise in planning, executing and spearheading various projects in compliance to quality standards. Creative thinker with a flair for crafting solutions while staying within project constraints.
Successfully completed Master of Business Administration in Construction Management; B.E. (Mechanical Engineering) and Welding (AWS & CSWIP 3.1) and Painting (NACE LEVEL I) and 1 Year Diploma in Fire & Safety Engineering and Lead Auditing.
Conversant with present construction methodologies, systems in compliance with quality standards.
A keen analyst with excellent relationship management & team building skills and abilities in liaising with internal customers. Possessing 8 years of overseas working experience.
Excellent interpersonal and troubleshooting skills with ability to synthesize complex information and technical issues with skills in innovative and practical solutions.
Career Summary
Since Aprl’14 with Worley Parsons, INDIA (Rewari Kanur Pipeline Project- RKPP) as Site Manager (Owner: Hindustan Petroleum Corporation Limited)
Scope of Project: The cross country main pipeline of 18” dia, 441 km long (approx.) will start from HPCL’s proposed Dispatch station at Rewari and receiving facilities at new Terminal in Kanpur and 11 Nos. Valve Stations and Pumping Stations & Control Buildings.
Responsible for Engineering Project Management Consultant (EPMC) for the construction of Pipe line (148 KM approx.) and including valve stations (5 Nos.) and Booster Stations and Terminal & control Buildings
Accountabilities
Carry out all on site operation, provide technical knowledge and recommendations in resolving any unforeseen conflicts in the plan and specifications within area.
Coordinate with service groups’ i.e. HR/transport and materials department for timely deployment/delivery of Project requirements.
Verifies, review and approved all FEED documents, Transmittals, approved IFC drawings, design analysis standard codes/specification, vendors scope of works, project master plan schedule equipment and material approval request(MAR).
Build relationships between individuals to enhance communication and teamwork throughout the EPC phase.
Establish and chair weekly/monthly progress meetings with the EPC Contractors.
Ensure to adequately address the project’s requirements and/ or issues by coordination with the Engineering discipline leaders.
Ensure that field engineering deliverables generated met the project requirements in terms of technical content.
Keep management well informed on the high level aspects of project Execution.
Review vendor documents according to the project specification.
Responsible for the proper review and processing of variations and claims received from contractors.
Review Variation Order Package (VOP) submitted by contractors for additional work and highlighted to management.
Review and approve Contractor’s Method Statement and Risk Assessments for the activities.
Work in line with company HSE safety policies and procedure, ensure that contractors have understood HSE procedures, incident injury free, rules & regulation and all work are incompliance during site execution.
Jun’13-Feb’14
Fluor Mideast Limited, UAE (Shah Gas Development Project, Abu Dhabi) as Project Engineer Mechanical (Owner: AL HOSN GAS)
Responsible for Project Management Consultant (PMC) for the construction of all Mechanical activities for the Package 2 & 3 and Interface areas.
Accountabilities
Carry out all on site operation, provide technical knowledge and recommendations in resolving any unforeseen conflicts in the plan and specifications within assigned areas.
Verifies, review and approved all FEED documents, Transmittals, approved IFC drawings, design analysis standard codes/specification, vendors scope of works, project master plan schedule equipment and material approval request(MAR).
Ensure that company standard specification & procedures are adhere during site execution upto handling over of the entire project.
Build relationships between individuals to enhance communication and teamwork throughout the EPC phase.
Establish and chair weekly/monthly progress meetings with the EPC Contractors.
Consult and negotiate with the Engineering team to prepare or modify project specification.
Ensure to adequately address the project’s requirements and/ or issues by coordination with the Engineering discipline leaders.
Ensure that field engineering deliverables generated met the project requirements in terms of technical content.
Anticipates potential problem areas and analyses and recommends solutions or corrective actions.
Coordinate and participate in formal design reviews, technical impact and/ or safety review meetings with other departments and with contractors.
Keep management well informed on the high level aspects of project Execution.
Review vendor documents according to the project specification.
Responsible for the proper review and processing of variations and claims received from contractors.
Review Variation Order Package (VOP) submitted by contractors for additional work and highlighted to management.
Review and approve Contractor’s Equipment Heavy lifting documents associated with PMC Rigging specialist.
Review and approve Contractor’s Method Statement and Risk Assessments for the activities.
Review contractors Pre-commissioning & commissioning plan and provided technical support during construction phase.
Involving Mechanical Completion walk down as a client representative with contractors
Ensuring that the project pre commissioning, mechanical completion, commissioning & start up activities are executed in accordance with company procedures.
Work in line with company HSE safety policies and procedure, ensure that contractors have understood HSE procedures, incident injury free, rules & regulation and all work are incompliance during site execution.
Jul’12-May13
Worley Parsons, U.A.E. (NGL 4, Abu Dhabi) as Lead Mechanical Engineer (Owner: GASCO)
Accountabilities
Responsible for developing/updating existing company policies, procedures and guidelines.
Developing and maintaining an RBI(Risk Based Inspection) program for all the activities.
Ensuring contractor’s performance on activities related to inspection and compliance with Company contract requirements and all applicable codes, standards, polies, procedures and guidelines.
Reviewing vendor submissions and carrying technical evaluation during the tendering process of new contracts.
Liaising with the MI Team Leader in setting up/updating of key performance indicators (KPI) for the field activities part of the MI Management system.
Carrying out root cause analysis and failure investigation on systems and equipment.
Covering the coordination for QA/QC interface with departments, clients and contract services companies.
Providing a technical advice to the concerned personnel on the QA/AC system and technical divisions.
Monitoring Contractor’s Quality system, records and Quality personnel for compliance with requirements.
Reviewing Contractor’s Method Statement and Risk Assessments for the activities.
Conducting coordination meeting with contractors.
Anticipates potential problem areas and analyses and recommends solutions or corrective actions.
Visited Fabricators as a client representative for technical meetings and progress meetings.
Review contractors Pre-commissioning & commissioning plan and provided technical support during construction phase.
Ensuring that the project pre commissioning, mechanical completion, commissioning & start up activities are executed in accordance with company procedures.
Ensure that all site activities, QC certifications, EPC Contractor Mechanical Completion (MC) and Ready for Start Up (RFSU) Dossiers for the respective elements of subsystems, systems, Process & Utility Units.
Ensuring that as built/final documentation, project deliverable, operating materials, project spares, special tools, vendor assistance needs, etc., are initiated, developed and issued as per project requirements.
Facilitate the handover of the facilities, inclusive of spares, special tools, etc., from the EPC Contractor to the End User.
Prepared discipline estimates and work plan in accordance with project scope, schedule and budget, and managed implementation and performance accordingly. Estimated staffing needs and schedules and assigned work to meet schedule and assigned work to meet schedule dates.
Conversant in reporting/documenting non-conformities, following up of Corrective and Preventive action to achieve timely close out of (Site Observation Memos) SOM’s / (Corrective Action Reports) CAR;s, (Equipment Deficiency Reports) EDR’s, (Quality Deficiency Reports) QDR’s, (Worksheets) WS’s and (Non-Conformance Reports) NCR’s.
Followed the company HSE and Quality plan while engineering the projects.
Jan’08-May’12
Consolidated Contractors International Company, U.A.E. (SAS – FFD Project, Shah, Abu Dhabi) as Section Engineer (Equipment / Piping)
Accountabilities
Supervised and coordinated vendor representatives on the installation of specialised equipment.
Coordinate with service groups’ i.e. HR/Equipment/transport and materials department for timely deployment/delivery of Project requirements.
Controlling cost through productivity rate calculations and QS.
Detailing look-ahead schedules for closely upcoming activities and passing on detailed and clear instructions for preparations to sub ordinates.
Conducted regular meetings with the Engineers / Sub – Contractors (Tank Construction & Fire Proofing) to review status, performance and way forward, including related to interface and engineering issues.
Checked vendor drawings of tanks & vessels and reversed the same for consistency with respect to P & ID and design information drawings issued and ensured the same in PDS Model.
Prepared method statement, risk assessment for the related jobs and lifted sketches for erection of equipment’s.
Re-examined the progress work with supervisor to ensure progress as planned and reported any slippage to Project Manager. Reviewed execution procedures (Heavy lift, static, rotary and critical installations).
Controlled construction methodology, coordination and supervising site activities, document control, monitoring site safety and ensuring premium quality workmanship.
Represented the discipline for frequent review and update meetings with the client to attend to any concerns and also to give an update on the development of work as scheduled.
Prepare & participate in weekly, monthly construction coordination meetings, Method of statements, Job safety Analysis and Financial Risk assessment review meetings.
Oversaw sub – contractors UG and AG (GRE / CS) installation and hydro testing to ensure assigned construction operations and performance are in compliance with the project specification and procedures.
Managed and coordinated with all mechanical equipment and pipe installation activities including task risk assessments and compilation of methods statements.
Reviewed and approved engineering drawing & documents of various rotating equipment’s pumps, compressors, Diesel generators & fin fan coolers and static equipment’s vessel, KO drum, oil separators, packages, manifold & metering skids. Monitored the preservation activity of static & rotary equipment’s.
Worked out shut down activities as per prepared TIE IN schedule; coordinated with QC activities ensured WPS, ITP for all material classifications. Reviewed materials / consumables test certificate.
Coordinated with clients and vendors for drawing clarification / material specification and issue necessary change orders. Compiled de-commissioning deliverables relevant to the specific study.
Prepared Variation Order Package (VOP) for additional work and submit to Manager for approval which is not in the original scope as per contract.
Ensured safety of work methods, procedures & installation; reviewed site safety audit plans and leading the team for site safety audit implementation.
Reviewed & prepared risk assessment and participated in the meeting.
Provide technical support to the preparation of field change requests.
Prepared Method statements and risk assessment individually for the pre commissioning activities including Air Blowing, Hydro Testing, Flushing & Re instatement.
Monitoring the preservation activities for static & rotary equipment.
Conducted BSA (Behavioural Safety Audit) for site personnel to find their reactions about management.
Worked in line with company HSE policy, ensure during that contractors have understood HSE procedures, rules and regulations and guarantee compliance during execution.
Accountabilities as (HGCE-Abu Dhabi) as Sr. Construction Engineer (Equipment / Piping)
Spearheaded construction activities for piping & welding. Responsible for shut down & tie-in activities.
Conducted meticulous evaluation of drawings on plan, isometric, P & ID’s for monitoring piping fabrication & execution. Prepared and arranged material takes off as per ISO’S.
Assigned manpower for job requirements in coordination with the Planning Department.
Analysed site issues through RFI. Prepared material requirement list based on field requirement and reported progresses to the Section Engineer / Manager.
Prepared complete test packages (Hydro, Pneumatic & Visual) inclusive of check list and all applicable reports as per commissioning marked – up P & ID.
Planned, executed and controlled work activities in accordance with approved drawing plans, work procedure and project’s specifications requirements.
Supervised the pre-fabrication of all spool assemblies from material inspection through to final review of test packs; maintained coordination with the Quality Control Department & for commissioning activities.
Assisted in the preparation and updating of company’s quality manual and operating procedures in accordance with the ISO 9001:2000, Quality System.
Managed QA / QC control documents and records covering procedures, NCR, audit reports, calibration status of testing & measuring Instruments, etc.
Provide technical support to the preparation of field change requests.
Monitoring the preservation activities for static & rotary equipment.
Followed up on welding inspection & NDT requirements; pre walk down and tri party walk down with client as per system. Maintained an orderly and filing system of all quality records of completed projects till retention period.
Acted as a focal point for all discipline having different natures (Mechanical, Electrical and Instrumentation) in the plant, including provision of any required guidance and assistance.
Development, review of pre-commissioning scenarios and material list for pre-commissioning and commission such as sacrificial valves, quick opening valves, temporary spools, temporary strainers, etc.,
Managed Man power for Hydro Testing & Flushing activities and followed up leak testing(Nitrogen/Helium).
Development and review with vendors of lube oil and seal gas systems flushing/cleaning procedures for compressors, pumps, etc.,
Ensured adherence to the GASCO PTW System, HSE Policies and client requirements for critical jobs.
Oct’07-Jan’08
Ganon Dunkerley & Company Ltd. (G.D.C.L.), Gujarat (CH4 Gas Cross Country Pipe Line – Compressor Station) as Sr. Mechanical Engineer (Piping & Equipment)
Accountabilities
Planned & supervised rotary equipment’s like Compressors, Gas Turbine, Gas after Cooler (GAC), Gas Engine Generator (GEG) and Diesel Engine Generator (DEG) as per DGS.
Handled structural work for GAC, GEG, DEG and all connecting pipe racks; inspected fabricating spools as per ISOs. Undertook preparation of hydro testing & pneumatic testing for test packs.
Supervised the pre-fabrication of all spool assemblies from material inspection through to final review of test packs. Coordinate for all mechanical equipment and pipe installation activities including task risk assessments and compilation of methods statements.
Reviewed engineering package, piping design and drawing, piping layout, detailed inspection and construction work, perform all material take-off (Mechanical, piping, piping components, supports, insulation and coatings).
Prepared erection schedule in consultation with client and review the quality of erection reviewing the piping work as per client procedure and project specification.
Jun’05-Sep’07
Hameed & Company Engineers (P) Ltd., Salem (Sinter Plant – II & Blast Furnace – II, Expansion Project – JSW Group) as Site Engineer
Accountabilities
Undertook successful planning, supervising heavy structural fabrication and erection work.
Spearheaded planning / supervision of piping work viz. Ducts, De dusting, Air Blasting and Blast Furnace Pipes.
Handled installation of head & tail end electro static precipitator.
Ensured that the all materials incorporated in the permanent work are approved as per the material submittal.
Conducted thorough inspection of conveyor (Horizontal / Screw Type / Reversible) equipment erection in Sinter Plant – II and Blast Furnace – II.
Looked after sinter machine equipment erection work, rotary equipment’s erection included Air Blowers & Compressors, pre-commissioning & maintenance of Sinter Plant-II & Blast Furnace-II.
Coordinated with clients (SISCOL – JSW).
