Qualifications
Diploma in Mechanical Engineering from Board of Technical Examinations Maharashtra State
Career Summary
Consolidated Contractors Company (CCC)
(January 2013 to October 2014)
QA/QC Manager (Botswana)
CCC & WBHO JV constructed 48” cross country pipeline for transportation of raw water from Dikathlong Dam to Palapye Reservoir in Botswana along with Pumping station and related reservoirs. As the QA/QC Manager for the JV my responsibilities were as follows:
Responsible for ensuring that the quality management system (QMS) is fully implemented in an organized and efficient manner.
Establish, monitor, analyse and report KPI’s to CCC Corporate Quality Head.
Ensure Implementation of “Lessons learned” during the execution of the Project.
Delegating and assigning tasks to QA/QC Supervisors and working closely with related engineering, construction and fabrication departments.
Preparation, revising and implementation of all company Project Quality Plan, Quality Procedures and Inspection Test Plans
Carry out Internal Audits and Supplier Audits in accordance with Project Quality Plan and Project Contractual requirements.
Review and approve vendor’s Quality documents like, Inspection and Test Plan, NDE procedure, Weld Books (WPS&PQR), PWHT, PMI, Hydro test Procedures, PMI etc.
Prepare and implement Audit Schedules and Quality Training Schedules.
Attend all quality related meetings and Client Audits with Client.
Liaise with Client on Quality matters and updating the Client about Inspection test schedules and test results, maintain and update NCR log.
Overall responsible for preparation of handover documentation and certification of work done.
Organise Welder qualifications for entire project including submission of WPS and carrying out PQR’s as required.
Bentini SpA
(September 2011 to October 2012)
QA/QC Manager (Algeria)
I was working as the QA/QC Manager for Bentini SpA (Tanks) for their SONATRACH GNL 3Z Project under SAIPEM for LNG Tanks & LPG Spheres at Arzew, Algeria. We constructed 2 Full Containment LNG Tanks of capacity 160,000 m3, 1 Butane Tank 26,000 m3, 1 Propane Tank 70,000 m3 and 2 Spheres one for Gasoline and the other for Propane. All tanks were Full Containment type. The work also includes all the external and internal cryogenic piping along with Main Operating Platform (MOP). My responsibilities as QA/QC Manager were as follows:
Responsible for ensuring that the quality management system (QMS) is fully implemented in an organized and efficient manner.
Prepare and revise all Project Quality Plan, NDT Procedures, Quality Control Procedures & Inspection and Test Plans (ITP).
Prepare and revise as required WPS for 9% Nickel tank fabrication, run the PQR’s and get approval from Saipem and Sonatrach authorities.
Organise Welder qualification tests for 9% Nickel and all other piping welding qualifications.
Participate in all meetings with Saipem & Sonatrach on behalf Bentini to cover quality related matters.
Carry out Internal Audits and Supplier Audits in accordance with Project Quality Plan and Project Contractual requirements.
Prepare and implementing Audit Schedules, Quality Training Schedules and
Delegate daily works inspections to concerned QC Supervisors.
Keep QC Personnels qualification records up to date and organise training when necessary.
Liaise with Saipem & Sonatrach on Quality matters and updating the Client about Inspection test schedules and test results, maintain and update NCR log.
Insight Quality Services
(January 2010 to June 2011)
NDT Level III Consultant (India)
I was working as NDT Level III Consultant for Insight Quality Services. My duties were as follows:
Review of Clients NDT Procedures for compliance with Code & Standard requirements and make suggestions. I was also required to guide the Clients NDT personnel as well as train them if necessary in relevant NDT methods. Additionally I was also taking teaching classes in Insight Training facility for NDT Level I and NDT Level II candidates. I was involved in carrying out training for candidates appearing for ASNT NDT Level III examinations by giving training in preparatory courses. I was involved in AUT procedure preparation for Clients and validations of AUT as per requirements of international codes and standards.
Rosetti Marino SpA
(June 2008 to December 2009)
Project Quality Manager (Russian Federation)
I was working as Project Quality Manager for Rosetti Marino SpA for their Ancillary Steel Work Project at Astrakhan, Russian Federation. Ancillary Steel Work Project was a part of Kashagan Development Experimental Project off the coast of Kazakhstan. We had carried out construction of pre-fabricated piping and equipment installation on 5 mega sized Piperacks. We had carried out approximately 800,000 inch dia piping weld joint fabrication, installation and testing in various piping materials ranging from Duplex Stainless Steels, Cupronickel, Haste alloys, HALC & HSLA Steels etc. My responsibilities as Project Quality Manager were as follows:
Implementation of Rosetti Marino’s QMS for the Project.
Prepare and revise as required WPS’s for all the materials involved in the Project.
Carryout PQR qualifications for the piping materials as required. This included CTOD test requirements in accordance with EEMUA requirements.
Prepare and revise all the Quality Procedures and Inspection Test Plans for the Project.
Organize welder qualification tests.
Carry out all MT, PT, RT, UT & AUT (Phased Array & TOFD) technique demonstration.
Assign daily works inspections to Rosetti QC Supervisors and co-ordinate with Client AGIP KCO and Keppel Kazakhstan.
Attend weekly Project meetings.
Belleli Energy SpA
(May 2007 to May 2008)
QC Superintendent (UAE)
Belleli Energy SpA is a premier engineering construction company involved in design fabrication and supply of Pressure Vessels, Heat Exchangers, Large Storage Tanks, Boilers and Piping works.
I was working in the capacity of QC Superintendent & NDT Level III for their entire facility covering the Sites and workshops. At the time of my employment with Belleli, I was handling 6 sites and 2 workshop activities involving over 200 QA/QC personnel.
Site works were ranging from Refinery Piping Works, Storage Tanks, Pipeline works, Installation of large Column’s and Pressure Vessels.
Belleli Workshop were producing various Heat Exchangers, Pressure Vessels, Skid Mounted process systems, Gas Compression units etc. for various industries as Nuclear, Refinery, FPSO, Fertiliser industries to name a few.
Belleli Energy SpA
(April 2006 to April 2007)
Senior QC Supervisor (UAE)
Belleli Energy SpA is a premier engineering construction company involved in design fabrication and supply of Pressure Vessels, Heat Exchangers, Large Storage Tanks, Boilers and Pipeline works.
I was working in the capacity of Sr. QC Supervisor for the Inter Refineries Pipeline Project for ADNOC. My prime responsibilities were as follows:
• Handling the QC department for Belleli Energy’s Mussafah Tank Terminals
• Leading a team of QC Engineers, QC Inspectors and Technicians for daily Inspection activity at Site.
• Reporting to the QA/QC Manager.
• Compiling the Inspection works and carrying out the daily inspections of the terminal Large Storage Tanks erection works as per API 650.
• Supervising the Quality Control aspects of erection works of External Floating Roof Tanks, Internal Floating Roof Tanks, Cone Roof Tanks etc.
Lahmeyer International GmbH
(March 2004 to April 2006)
Mechanical Inspector (UAE)
Lahmeyer International GmbH were the Consulting Engineers for DEWA (Dubai Electricity and Water Authority) U.A.E.
Construction of combined cycle Gas Power plant at Jebel Ali Power Station “L” Phase I in the production of 750 MW power and 70 million gallons of water per day with other associated and ancilliary works costing over 3 billion dirhams for Dubai Electricity and Water Authority. Assigned to the quality control and related assurances of the following areas:
Installation, alignment and testing of Gas turbine and auxiliaries. (GE make)
Installation, alignment and testing of Back pressure Steam Turbines and auxiliaries.(Toshiba make)
Installation and testing of Waste heat recovery boilers and auxiliaries.(HRSG) (Doosan make)
Installation and testing Auxillary Boilers 2 Nos. (IHI Make)
Diesel Fuel Oil Storage Tanks (4 Nos.)and transmission pipelines.
Instrument and Service air system.
Heating Ventilation and Air Conditioning system.
Complete Fire protection system.
Diesel generators and compressors.
Boiler feed water treatment. (De-mineralised Water)
More than 1.5 million inch dia of piping joints.
Pentagon Fabricators Pvt. Ltd.
(March 2000 to March 2004)
Senior QA/QC Engineer (India)
In the above 4 Years experience 2 years are in Nuclear Vessels and Heat Exchangers fabrication and Inspection. QA&QC activity related to manufacturing of various Pressure vessels and heat exchangers in various materials such as CS, LACS, SS, Monel, Titanium etc.
Pentagon Fabricators Pvt. Ltd.
(December 1995 to March 2000)
Senior QA/QC Engineer (India)
QA&QC activity related to fabrication and erection of Power Boilers, HRSG’s and various steam piping.
S.D. Industries.
(September 1991 to October 1995)
Senior QA/QC Engineer (India)
QA&QC activity related to structural erections, Dowtherm Vaporizers, Conveyor Systems, Paint Systems, Heating Systems etc.
International Certifications
ASNT Certified NDT Level III in RT, UT, MT & PT Certificate No.: 126457
Senior Welding Inspector (CSWIP 3.2) (Certificate number 49310)
IRCA certified Lead Auditor QMS ISO 9001:2008
Professional Trainings:
Integrated Management System Awareness Certificate (TUV NORD)
TOFD (Time of Flight diffraction) training certificate from Olympus
Introduction to Phased Array Automated UT Examination (Olympus)
Professional Affiliations:
Life Member of Indian Society for Non destructive testing (ISNT)
Associate Member of American Society for Non-destructive Testing (ASNT)
Member of American Society of Mechanical Engineers (ASME)
Associate Member of AWS (American Welding Society)
Full Member of American Society for Quality (ASQ)
Languages:
Fluent in English, Hindi, Malayalam, Marathi.
