EDUCATION AND PROFESSIONAL STATUS
‒ B.Tech in Chemical Engineering, Lakshminarayan Institute of Technology, (L.I.T.) Nagpur, Nagpur University (First Class with Distinction), 2004.
‒ Diploma in Petrochemical Engineering, I.O.P.E / Dr. B.A.T.U, Lonere, (with Distinction), 2001.
‒ Diploma in Chemical Engineering, V.P.M’s Polytechnic / MSBTE, 1999.
EXPERIENCE RECORD
2014 – Present MOTT MACDONALD GROUP
2014 – Present Senior Process Engineer – Oil, Gas and Petrochemicals Unit, Abu Dhabi
Project: Dukhan Field Integrity Study – Feasibility and Concept study for EOR techniques
Job Profile: Working as Sr. Process / Concept Engineer for Qatar Petroleum
DFIS Scope of Work involves : ( Gas Lift wells, Gas Injection Wells, Oil & Gas Processing systems, Produced water separation, treatment, transfer and powered water injection facilities, Oil and gas separation, oil storage and pumping, RAG compression and dehydration at the Degassing stations, Lift Gas compression, Gas Processing – FSP, RG plant and gas reinjection facilities: Utilities & Flare system), Enhanced Oil Recovery techniques such as Water Injection , CO2 Injection and Double displacement.
‒ Preparation of Scope clarification documents, ITB documents Review of SOS man-hours.
‒ Study of Project Philosophy, SOR Process Design Criteria, Project Specification
‒ Preparation of Basis for Design (BFD). Design basis for entire Dukhan Facility includes Oil Network, Gas Network & Water Network.
‒ Carryout the feasibility / adequacy check for degassing stations and production separators and associated pipe work sizes.
‒ Water Injection:
‒ Develop entire Dukhan Facility material and water balance, Block Flow diagram and Process Flow Diagram against forecasted production. Mass Balance for Produced Water, Oil Network and Gas Injection / Gas Lift Network
‒ Adequacy checks for water network and identify bottlenecks and requirement of additional water transfer and booster pumps and ring main circuit.
‒ Adequacy checks for hydrocyclone and identify bottlenecks and requirement of additional hydrocyclone.
‒ Identify requirement of additional water injection pumps and water injection wells.
‒ Concept options identification and evaluation for produced water system and Dukhan facility.
‒ Options Identification, Concept Selection Workshops and presentation.
‒ Preparation of Feasibility/Assessment Report, Concept Selection Report (CSR) .Calculation checks for Concept Selection to support concept selection.
‒ CO2 Injection:
‒ CO2 Pipeline steady state and transient hydraulic study using OLGA (Compositional Tracking Module) and Pipesim. Oil Producer flow line and water injection flow line hydraulic report.
10/2010 – 08/2014 TEBODIN & PARTNER LLC
Senior Process Engineer (MC – Major Contracts Division)
Project: Detailed Design and procurement of Ghaba North redevelopment – This project (Detailed Design and FEED) comes under Tebodin top 5 Projects.
Complete exposure from Concept – BFD support – FEED – Detailed design – Commissioning.
Project Cost: 408 MUSD, Service – High Risk sour service – 4 mol. % H2S and 8 mol % CO2 in gas
Job Profile: Worked as an Area Lead for Shuaiba & Haushi Facility Transient study and PEFS/UEFS area lead:
Scope of work involves 26 wells (ESP wells, Gas Injection Wells, Gas lift wells, MSV, bulk separator, test separator, bulk, injection and test manifold, compressor package, surge tank and associated utilities)
‒ Preparation of Process PFS, PEFS & Utility PEFS
‒ Preparation process datasheets for various equipment such as bulk, test separator and flare KO vessel, fuel gas KOD.
‒ Identify slug volume for various scenarios such as steady state, turndown , ramp up ,start up and pigging operation .
‒ Preparation of Transient (Dynamic) Simulation model using OLGA & Hydraulic Simulation model using PIPESIM.
‒ Preparation OLGA dynamic simulation and hydraulic Simulation Report
‒ Preparation of instrument datasheet for control, ESD, Relief valves, Flow orifice.
‒ Vendor document review for centrifugal and progressive cavity pumps.
‒ Vendor document review for flow orifice, emergency shutdown valves, relief, control valves.
‒ Gas Injection/ Lift gas compressor vendor document review for relief valves, control valves, PEFS.
‒ Preparation of Design Review, HAZOP Info pack, HAZOP Report and closeout.
‒ Attended Ghaba North facility Design Review and HAZOP for five weeks on full time basis. Ghaba North facility Design Review and HAZOP includes all process gathering facility, utility and vendor packages.
‒ Preparation of CCMS Commissioning Systemization mark ups for Ghaba North Facility.
‒ Pre-commissioning and assistance in commissioning activities. Core Member of Commissioning support Team.
Designation: Sr. Process Engineer (MC – Major Contracts Division)
Project: GHABA NORTH Development FEED (Front end engineering Design)
Project Cost: 5 MUSD, Service – High Risk sour service – 4 mol. % H2S and 8 mol. % CO2 in gas
Job Profile: Worked as an Area Lead for Shuaiba & Haushi Facility Flare study:
Scope of work involves same as above mentioned detail design SOW.
‒ Scope of work Identification & preparation of CTR for FEED
‒ Preparation of Process PFS, PEFS & Utility PEFS
‒ Relief valve sizing calculation, Pump adequacy checks & NPSH calculation.
‒ Dynamic depressurisation study and hydrate study and preparation of report.
‒ Preparation of FLARENET Simulation Model. Preparation Flare Study Report
‒ Conceptual, BFD, FEED feasibility check for combination of AP & LP flare stacks.
‒ Preparation of process datasheet for instruments (Pressure, temperature) and equipment
‒ Preparation of instrument datasheet for relief valves and relief valve schedule/summary.
‒ Preparation of Hydraulic Simulation model using PIPESIM and report.
‒ Preparation of equipment sizing report. Preparation of equipment and line list.
‒ Preparation of Design Review & HAZOP Info pack and closeout.
Designation: Sr. Process Engineer (MC – Major Contracts Division)
Project: GHN Cold GOGD Concept / BFD Support – Concept / BFD (Basis For Design) Support
Project Cost: 1 MUSD, Service – High Risk sour service – 4 mol. % H2S and 8 mol. % CO2 in gas
Job Profile: Worked as Concept / BFD support lead for Shuaiba & Haushi Facility PFS/PFD:
‒ Prepare/update the PFS/PFD 2 No’s (Design and Thermal cases)
‒ Carry out Unisim Simulation and preparation of heat & mass balance and C7+ Components Fluid characterization.
‒ Conceptual, BFD feasibility check for combination of AP & LP flare stacks. To develop Flare net base model and review the combination aspects.
‒ Preparation/Updation of Feasibility/Assessment Report, Concept Selection Report (CSR) & Basis for Design (BFD) documents. Concept selections, options evaluation for Ghaba North facility MSV areas and flare area. Calculation checks for Concept Selection to support concept selection.
‒ Performed Life Cycle Cost (LCC) analysis, including NPV analysis, CAPEX and OPEX estimates & screening studies.
‒ Preparation of Concept notes for gas lift wells, ESP Wells.
‒ Options Identification and Concept Selection Workshops.
‒ Familiar with American Society of Value Engineering – developed and established quality based selection procedure.
Designation: Process Engineer (MC – Major Contracts Division)
Project: Concept/ FEED Pre Filter Coalescer System for Central Processing Plant
Job Profile: Worked as Lead for Pre Filter Coalescer System:
‒ Scope of work Identification & preparation of CTR.
‒ Options Identification and evaluation of selected concept.
‒ Concept feasibility and options evaluation and impact check.
‒ Carried out Unisim simulation for the preparation of Skid datasheet.
‒ Preparation of Process Design Basis and Site Visit Report
‒ Preparation of Process PFD as a part of concept Study.
‒ Preparation Concept Selection Report (CSR) and Basis For Design.
‒ Preparation of PEFS & UEFS for Coalescer Filter Skid
‒ Preparation of Process Datasheet for Pre Filter & Coalescer
‒ Interaction with PALL Coalescer vendor. Vendor document review.
‒ Preparation Requisition for Pre Filter Coalescer System.
Designation: Process Engineer (Part time support for the below mentioned projects)
Project: Amin Water injection (DD) (MC – Major Contracts Division)
‒ FEED verification and report, preparation of Process PFS, PEFS & Utility PEFS.
‒ Preparation of Process Design Basis
‒ Sizing / Adequacy check for FWKO tank and emulsion transfer pumps and water injection pump
‒ Preparation of PIPESIM Hydraulic model, Surge Model
‒ Preparation of Transient Analysis Report
‒ Preparation of instrument datasheet for relief valves and relief valve schedule/summary.
‒ Preparation of Design review info pack and design review actions close out.
Project: Pre Bid Engineering Zauliyah Gas Plant –TPL (MC – Major Contracts Division)
‒ Vendor Document review for Gas Conditioning Package and Stabilization unit.
Project: Constructability Study-FEED for LEK WI Ring (FEED / DD)
‒ Preparation/Checking of Hydraulic Simulation model using PIPESIM and report.
Project: Barik Gas lift Phase -2 (BFD Support)
‒ Preparation of Site Visit Report for new phase -2 Barik gas lift manifold.
Project: Replacement of Existing Y2DC compressors & Motors
‒ Preparation of HAZOP Info pack, HAZOP Report and closeout.
‒ Attended HAZOP for three days full time basis as a scribe.
Project: Sea Water supply for Sohar Refinery EPC Project
Scope of work involves Supply / Installation of 12 wells (ESP Sea water supply wells) to meet required quantity of water supply to pre-filtration system of SWRO plant and necessary chlorination and coagulation injection facilities.
‒ Preparation of Process PFDs & Utility P&ID’s for Sea Water System.
‒ Preparation of Process Design Basis
‒ Preparation of PIPESIM Hydraulic model, Surge Model
‒ Preparation of Surge Analysis Report
‒ Preparation of Design Review & HAZOP Info pack
‒ Preparation of Design Review and HAZOP closeout Report.
‒ HAZOP Comments incorporation in PID.
PDO Facility Worked Projects:
‒ Ghaba North-Redevelopment Concept /BFD Support – FEED – DD ( Detailed Design)
‒ Amin Water Injection (Detailed Design)
‒ DD (Detailed Design) Ghaba North facility third compressor.
‒ Constructability Study-FEED for LEK WI Ring (FEED / DD)
‒ Concept Project – Coalescer for Central Processing Plant
‒ Barik Gas lift Phase -2 (BFD Support)
‒ Replacement of Existing Y2DC compressors & Motors
‒ Pre Bid Engineering Zauliyah Gas Plant –TPL.
‒ Marmul Gathering Station A
07/2009 – 09/2010 TECHNICAS REUNIDAS LLC
Process Engineer
Project: Shah Asab & Sahil EPC Project,
Project Cost: 1.3 Billion USD, Service – Sour service – 4000ppmv H2S.
Job Profile: Worked as Area lead for SHAH Facility (RDS 1 & 2, Well Head Area)
Scope of work involves detail design 32 wells (ESP wells, MSV, bulk separator, test separator, MPFM, compressor package, and associated utilities such as Instrument air, Flare system, and closed drain system)
‒ Preparation of Process & Utility P&ID’s for Shah Facilities.
‒ Preparation of PID, PFD/UFD, PSGD, MSD, and DPDT involves Comments incorporation received from Technical Check, IDC Check, TRM Comments, Client Comments and HAZOP Comments for Shah Facilities..
‒ Steady state and dynamic analysis for gas gathering facility in Pipesim and Transient study using OLGA 6.3 version.
‒ Preparation of process Datasheets for the following equipment’s:
• Closed Drain Booster Pump, Flare KO Drum datasheet for Shah & Sahil RDS-1 & 2
• Plant Air receiver, Instrument Air Datasheet Shah RDS-1 & 2
• Dosing Pump Calculation for Shah RDS-1 & 2.
• New raw water storage & head tank datasheet
• Fuel gas KO Vessel Datasheet for Shah RDS-1 & 2.
‒ Preparation of Instrument process Datasheets for the following :
• On-off Valves, MOV, Pressure, Temperature datasheets Shah RDS-1 & 2
• PSV and control Valves datasheets Sahil & Shah RDS-1 & 2
‒ Hydraulic Calculation using SIMLIN of closed drain booster pumps, flare KO pumps, dosing pumps for Shah RDS-1 & 2, Sahil – RDS-1.
‒ Preparation of HAZOP info pack and Close out Report for Shah Facilities.
01/2008 – 03/2009 BECHTEL CORPORATION (I) PVT LIMITED. Gurgaon
Process Engineer
Project: TAKREER RRE Abu Dhabi – Frond End Engineering Design FEED Project
Profile: Worked as Area lead for Jet/Kerosene Diesel Storage tank System, Sour Service
Scope of work involves offsite and utility area.
‒ Preparation of PID template for tankage area.
‒ Study of Project Philosophy, SOR Process Design Criteria, Project Specification
‒ Preparation of Design Basis for Naphtha & Diesel Storage Tanks & Blending System.
‒ Preparation of PFDs & PIDs for Jet/Kerosene Diesel Storage Tanks & Blending System.
‒ Hydraulic Calculation, Line sizing calculation using PPS (Pressure Profile Suit).
‒ Preparation of Process datasheet for instruments, equipment’s & pumps.
‒ Pump adequacy checks & NPSH calculation. Preparation of equipment list, Line List.
‒ Sizing Calculation for Pressure safety valve.
‒ Preparation of datasheet for instruments, equipment’s.
‒ Familiar with Smart Plant PID software
‒ Preparation of HAZOP Close out Report for Jet/Kerosene Diesel Storage Tanks & Blending System.
11/2006 – 01/2008 L &T POWAI, DESIGN ENGINEERING CENTRE
Executive – 2 – Process Engineer
Project: NQRC Gas Dehydration Unit Revamp (ONGC – Oil Natural Gas Corporation)
Profile: Worked as an Area Lead process engineer for TEG Gas Dehydration Unit.
‒ Preparation of Process BFD, Process Design Basis PFD, P&ID.
‒ Preparation of Requisition for TEG Unit, Process datasheet for equipment, instruments & pumps. Preparation of equipment list, line list. Preparation of Site Visit Report.
‒ Adequacy checks for Gas Dehydration TEG Unit, glycol recirculation pumps. TEG vendor offers evaluation
‒ TEG Package system re-calculations and evaluation of TEG unit bottlenecks such as glycol consumption rate and glycol contamination.
‒ Simulation with heat and material balance report for individual TEG unit and its link with overall process simulation.
‒ Pre Engineering Site Survey for ONGC – NQRC Platform .(Gas Dehydration Unit)
Project: Gujarat Narmada Fertilizer Corporation, (GNFC) Bharuch.
Profile: Worked as a process engineer
‒ Review of client ITB requirement and licenser PFD.
‒ Line sizing calculation based on IOCL and SFCCL velocities.
‒ Pump adequacy checks and NPSH calculation. Preparation of pump datasheets Review of pump vendor offers like KSB, Sulzer.
‒ Preliminary sizing of control valve & Pressure Safety Valves for different contingencies.
‒ Preparation of Material selection Diagram based on EIL philosophy. Insulation thicknesses mark up on PID. Sizing of Knock out Drum using API 521.
04/2004 – 11/2006 RELIANCE ENGINEERING ASSOCIATES PVT LIMITED, JAMNAGAR REFINERY (Field Design Cell)
Trainee Engineer → Process Engineer Junior Management Cadre
Project: Jamnagar Expansion Refinery Project / Value maximization
Profile: Worked as a process engineer
‒ Process Systems engineering of various process changes originated by Operations or CTS groups. This involves P&ID mark-up with proper line spec, LDT revision and preparation of Equipment & Instrument datasheets, Cause & Effect diagrams.
‒ Preparation of Document Change Notice (DCN) for Field Change Orders (FCO).
‒ Preparation of PFD and P&IDs, line list, equipment list.
‒ Hydraulic checks, line sizing, two phase flow calculation, Pump adequacy checks.
‒ Sizing of Process Vessels, Control Valves and PSVs.
‒ Worked on INPLANT, Pipe net software used for Network analysis and hydraulic calculation.
‒ HAZOP was recorded using PHA works software.
07/1999 – 06/2000 MECON CONSULTANT INDIA PVT LIMITED
Trainee Engineer
Profile: Worked as a Trainee engineer
‒ Preparation of PFD, PID using Micro station & Auto Cad.
‒ Line sizing calculation using In-house developed excel sheet.
‒ Preparation Process P&ID, equipment & Line List.
SUPPLEMENTARY INFORMATION
Computer skills:
‒ Chemical Engg Software’s : OLGA, FLARENET,HYSYS, TL/TG NET, PPS, PIPESIM
‒ Packages : Smart Plant PID, Auto CAD, MS Office.
Training courses attended:
‒ Advanced Flow assurance with OLGA Training, Muscat , Oman – ( 3 days Training Program from SPT Group) – Advance course
‒ Flow assurance with OLGA Training, Muscat, Oman – (3 days Training Program from SPT Group) – Basic Course.
‒ Participated in Enhanced Oil Recovery techniques such as water injection & treatment, CO2 /Gas injection, chemical, thermal/steam injection.
‒ Participation in house training for Gas Processing techniques.
‒ Offshore Survival/ HSE Training Course – ONGC ( NQRC Project),Mumbai, India
ACADEMIC ACHIEVEMENTS:
‒ State 9th rank in all over Maharashtra. (Diploma in Petrochemical Engg.)
‒ 2nd Prize in National Level Paper Presentations (Acoustic Energy Conservation and Environmental Management)
‒ 3rd prize in CHEMICAL ENGINEERING QUIZ
