Academic Details
• Bachelor of Engineering in Mechanical Engineering from St. Xavier’s Catholic College of Engineering, Nagercoil, affiliated to Anna University, Chennai, India.
Professional Details
• CSWIP 3.2.2 Level 3 Senior Welding Inspector With Radiographic Film Interpretation
(Certificate No: 83972, Date of Expiry 23/01/2019)
• BGAS-CSWIP Painting Inspector-Grade 2
(BGAS ID: 625793, Certificate No: 87245, Date of Expiry 05/06/2019)
• OPITO Approved Basic Offshore Safety Induction and Emergency Training(BOSIET)
(OPITO Certificate No: 99515700210513135838, Date of Expiry 20/05/2017)
• IRCA Certified ISO 9001:2008 Quality Management Systems Auditor/Lead Auditor.
(BSI India Certificate No: ENR-00136498)
• API 570- Authorized Piping Inspector
(Certificate No: 41213, Expired)
• American Society for Non-Destructive Test(ASNT) Level II Certified:
o Ultrasonic Testing (UT),
o Radiographic Testing(RT),
o Penetrant Testing (PT)
o Magnetic Particle Testing (MPT)
• Certified Welding Specialist of NAKS (National Agency of Welding Control) Level II, Moscow, Russian Federation.
(Certificate No: IOP-9AII-II-00455, Date of Expiry 15/05/2016)
Computer Skill
• Windows 7/8
• MS Office 2013
• Microsoft Outlook.
Employment Details
June’13 – Nov’14: Eni Saipem, Astrakhan, Russia as QA/QC Inspector
Project: V.Filanovsky Offshore Oilfield Transportation & Installation Project, North Caspian Sea, Astrakhan, Russia.
Client: Lukoil.
Duties and Responsiblity:
• Reviewed the entire applicable document before commencement of particular activity. Ensure that quality plan, Quality Control Procedures are authorized and endorsed with signature, date and stamp.
• Carry out check on calibration certificate, material test certificate (MTC) and welding consumable certificate to determine their availability and validity.
• Executed the Quality Control Activities during the Installation of Central Processing Platform (CPP), Ice Resistant Fixed Platform (IFP-1), Raiser Platform (RP) and Living Quarters Platform (LQ-1) Substructure and Topside Module, Pedestal Crane and Flare Installation on RP.
• Executed the Quality Control Activities during the fabrication of Sand Jack unit, Pull-out Block and Fenders for Installation of Topside Module.
• Checked Painting / Coating Application processes are carried out in accordance with approved procedures & specification.
• Checked and Witnessed of Profile,Wet Film Thickness (WFT), Dry Film Thickness (DFT).
• Witness & inspection of all Painting / Coating activities, Review of Inspection Documents & authority to reject defective work.
• Executed the Welding Procedure Qualification Record(PQR)Test for full penetration and repair welding as per specifications and codes.
• Witness the Welder’s Performance Qualification Test(WPQT)
• Preparation/review of fit-up, weld visual, daily check lists, actual variable sheets, observation report and getting approval from the client.
• Perform visual inspection, weld inspection and evaluate the welding quality and Strength.
• Inspect the finished weld appearance weld size, weld length and check the dimensional accuracy of weldment.
• Extensively witnessed the Non-Destructive Magnetic Particle Inspection,Ultrasonic Testing and reviewed Test Report.
• Planning and giving proper work instruction and guidelines to sub- ordinates to perform Non Destructive Testing (NDT) operations establishing priorities and sequences of testing.
• Co-ordination with Client and Third party Inspector in Performing of Stage & Final inspection.
• Prepared each module repair rate and Overall project repair rate report.
April’13 – May’13: ERSAI LLP/SGS, Kuryk, Kazakhstan as QA/QC Inspector
Project: Jack Up Drilling Rig, Caspian Sea, Kuryk, Kazakhstan.
Client: ABS/Teniz Burgylau.
Duties and Responsiblity:
• Inspection of fit-up, weld visual as per RFI by Constrution Team,Random actual variable sheets,and getting approval from the client.
• Perform visual inspection, weld inspection and evaluate the welding quality and Strength.
• Inspect the finished weld appearance weld size, weld length and check the dimensional accuracy of weldment.
• Planning and giving proper work instruction and guidelines to sub- ordinates to perform Non Destructive Testing (NDT) operations establishing priorities and sequences of testing.
• Daily checking welding consumable on site and welding stores and review of their documents.
October’11–January’13: Consolidated Contractors Company, Abu Dhabi UAE as QA/QC Inspector
Project: Qusahwira Field Development 1.8 MMBOPD Project, Abu Dhabi UAE.
Client: Abu Dhabi Company for Onshore Oil Operation (ADCO)
Duties and Responsiblity:
• Reviewed the entire applicable document before commencement of particular activity. Ensure that quality plan, Quality Control Procedures are authorized and endorsed with signature, date and stamp.
• Carry out check on calibration certificate, material test certificate (MTC) and welding consumable certificate to determine their availability and validity.
• Checked Painting / Coating Application processes are carried out in accordance with approved procedures & specification.
• Inspection and confirmation of Painting / Coating, Blasting Materials as per the specifications.
• Checked and Witnessed of Profile, Salt Test, Wet Film Thickness (WFT), Dry Film Thickness (DFT), Adhesive Test, Peel Test & Holiday Test.
• Witness & inspection of all Painting / Coating activities, Review of Inspection Documents & authority to reject defective work.
• Witnessing the field coating and inspection by holiday test for the underground piping.
• Coordinated the Quality Control functions/activities of a project or its parts, including Quality Control inspection schedules and the collection of Quality Records.
• Developed/Reviewed Inspection and Test Plan (ITP) and Quality Control Procedure (QCP) as per codes/standards& client specification.
• Executed the Welding Procedure Qualification Record Test, preparing and reviewing PQR and WPS for Piping, Pipeline, Structural, Pressure Vessel and Tank and for full penetration and repair as per specifications and codes.
• Witness the Welder’s Performance Qualification Test for Piping, Pipeline & Structural, Preparing and Reviewing of WQTR & ID and maintaining qualification list of welders, repair rate and their continuity.
• Coordinated the QC Inspector team, NDT team and package preparation team during system Test Package and licensor punch clearance up to the commissioning.
• Carried out Quality Orientation Training to QC Department newcomers to the project.
• Monitored the Subcontractors (NDT) Quality Performance during operation in accordance with relevant Project and Quality Management System guidelines.
• Ensured and Monitored the Qualification of Inspection Personnel and Subcontractor NDT Personnel.
• Ensured that the test, controls and inspections are carried out according to the Quality Control Plan and Personnel have access to all required documentation.
• Performed the preliminary inspection of material of construction and welding consumables and reviewed the Material Test Certificates (MTC) and approved the Material Receipt Voucher (MRV) based on purchase order, codes / standards and clients requirement.
• Formulated QC NDE Look up Table to determine the NDE requirement and Percentage for each line class based on Project PMS and Codes requirement. Instrumental in specifying and checking WPS details and NDE requirement details on the Isometric Drawing.
• Checking the requirements and raising RFI to the client and submitting the documents for approval.
• Daily checking welding consumable on site and welding stores and review of their documents.
• Preparation/review of fit-up, weld visual, daily check lists, actual variable sheets, observation report and getting approval from the client.
• Perform visual inspection, weld inspection and evaluate the welding quality and Strength.
• Inspect the finished weld appearance weld size, weld length and check the dimensional accuracy of weldment.
• Extensively witnessed the Non-Destructive, Destructive, Ferrite Number (FN), PWHT &PMI and reviewed Test Report.
• Planning and giving proper work instruction and guidelines to sub- ordinates to perform Non Destructive Testing (NDT) operations establishing priorities and sequences of testing.
• NDT documents review, Radiography films interpretation and offering to the client.
• Co-ordination with Client and Third party Inspector in Performing of Stage & Final inspection.
• Issued the relevant Quality Records and, when necessary, verifying conformity of the work to specified Quality Requirements and ensuring that the inspections and controls are carried out and documented in accordance with the Quality Plan.
• Verified the as built drawings and submitting to the client for approval.
• Assisted Project QA/QC Manager/ client representative for company Internal and third party auditing concerning quality matters.
April’09 – Apr’11: Nasser S.AL. Hajri Corporation,Saudi Arabia as QA/QC Engineer.
Projects1: Saudi Aramco Total Refinery Project Package 1, Al-Jubail, Saudi Arabia.
Client: ARAMCO/Tecnicas Reunidas Gulf (TRG).
Projects2: Saudikayan PetroChemical Complex Phenolics Facilities Project, Al-Jubail, Saudi Arabia.
Client: SABIC & Tecnicas Reunidas Gulf (TRG)
Duties and Responsiblity:
• Reviewed the entire applicable document before commencement of particular activity. Ensure that quality plan, Quality Control Procedures are authorized and endorsed with signature, date and stamp.
• Carry out check on calibration certificate, material test certificate (MTC) and welding consumable certificate to determine their availability and validity.
• Coordinated the Quality Control functions/activities of a project or its parts, including Quality Control inspection schedules and the collection of Quality Records.
• Assisted to Project QC Manager for Developing the Inspection and Test Plan (ITP) and Quality Control Procedure (QCP) as per codes/standards& client specification.
• Coordinated the QC Inspector team, NDT team and package preparation team during system Test Package and licensor punch clearance up to the commissioning.
• Carried out Quality Orientation Training to QC Department newcomers to the project.
• Monitored the Subcontractors (NDT) Quality Performance during operation in accordance with relevant Project and Quality Management System guidelines.
• Ensured and Monitored the Qualification of Inspection Personnel and Subcontractor NDT Personnel.
• Ensured that the test, controls and inspections are carried out according to the Quality Control Plan and Personnel have access to all required documentation.
• Checking the requirements and raising RFI to the client and submitting the documents for approval.
• Daily checking welding consumable on site and welding stores and review of their documents.
• Preparation/review of fit-up, weld visual, daily check lists, actual variable sheets, observation report and getting approval from the client.
• Perform visual inspection, weld inspection and evaluate the welding quality and Strength.
• Inspect the finished weld appearance weld size, weld length and check the dimensional accuracy of weldment.
• Extensively witnessed the Non-Destructive, Destructive, Ferrite Number (FN), PWHT &PMI and reviewed Test Report.
• Essayed a stellar role in Test Package preparation and review, Line Punching, Witnessing for Hydro Test, Pneumatic Test, Pneumatic Reinforced PAD Test, and Inspection of Orifice Flange & Re-instatement Works.
• Verified the as built drawings and submitting to the client for approval.
• Coordinated the final system walk through with client QC, operational, maintenance & safety and closed out final walk through punch.
• Significantly involved in the preparation of Non Conformity Report and undertook appropriate corrective and preventive actions for the closing out the NCR.
• Assisted Project QA/QC Manager/ client representative for company Internal and third party auditing concerning quality matters.
May’08 – Apr’09: G.B. Engineering Enterprise Pvt. Ltd., Tamilnadu, India as QA/QC Engineer.
Client: Larsen & Toubro
Duties and Responsiblity:
• Reviewed the entire applicable document before commencement of particular activity. Ensure that quality plan, Quality Control Procedures are authorized and endorsed with signature, date and stamp.
• Carry out check on calibration certificate, material test certificate (MTC) and welding consumable certificate to determine their availability and validity.
• Performed the preliminary inspection of material of construction and welding consumables and reviewed the Material Test Certificates (MTC) and approved the Material Receipt Voucher (MRV) based on purchase order, codes / standards and clients requirement.
• Daily checking welding consumable on site and welding stores and review of their documents.
• Preparation/review of fit-up, weld visual, daily check lists, actual variable sheets, observation report and getting approval from the client.
• Perform visual inspection, weld inspection and evaluate the welding quality and Strength.
• Inspect the finished weld appearance weld size, weld length and check the dimensional accuracy of weldment.
• Planning and giving proper work instruction and guidelines to sub- ordinates to perform Non Destructive Testing (NDT) operations establishing priorities and sequences of testing.
• NDT documents review and offering to the client.
• Co-ordination with Client and Third party Inspector in Performing of Stage & Final inspection.
Technical Purview
• ASME B:31.3,31.4&31.8,Sec II, Section IX ,Section V,Section VIII&AWS D1.1 etc.
• BS EN Standards: EN287-1, EN 15614, EN 10025, EN 10225 etc..
• Familiar with Saudi Armco, SABIC, ADCO, RMRS Standards.
• EEMUA Standards: EEMUA 158, EEMUA 146 and EEMUA 144 etc.
• API Standards API 570,API 598,API 1104, API RP2A, API RP 14E etc.
