Professional Affiliations:
Certified Welding Inspector (CWI) Through American Welding Society (AWS)
Certificate No: 11020721
Radiography Interpretation (RI)
ASNT Level II in Radiographic Testing (RT)
ASNT Level II in Magnetic Particle Testing (MPI)
ASNT Level II in Liquid Penetrant Testing (LPI)
ASNT Level II in Ultrasonic Testing (UT)
Canusa –CPS Qualified Certificate.
Knowledge of Codes and Standards:
ASME Sec.II, ASME Sec V, ASME Sec VIII Div.1, ASME Sec.IX
API 1104, AWS D1.1
Education
Bachelor of Engineering, Anna University, Chennai, India
Software Skills:
AutoCAD, Computer Numerical Control (CNC)
MS-Office, Adobe& Windows 7&8.
Brief Details of Career and Work Experiences:
Over 7 years work experience in different field of assignment in oil ,Gas Refineries, Pipe Lines, Petrol Chemical, Power Plant and cement mortar lining industries.
Perform Mechanical, Structural, Pipeline and piping related works based on specification procedure and quality standard.
Managing the day to day activities related to pipeline and piping
works (Welding/NDT/Coating/Painting/Cement Lining/Hydrostatic Tests)
Employment History:
Company Name : Raymond Saudi Arabia W.L Project : KOC FMP PROJECT
Client : SK ENGINEERING / KUWAIT OIL COMPANY Period : June 2007 TO August 2008
Position : QA/QC Engineer
Duties and Responsibilities:
• Organize the activities and work of a team subordinates to ensure that all work within a specific area of QC activity is carried out in an efficient and procedurally compliant manner.
• Undertake checks on production of pipes, fittings and spools to ensure the procedures are being followed in order to ensure that quality standards being achieved
• Maintain latest revision of relevant specifications, Contract documents and drawings pertaining to the discipline.
• Supervise the implementation of the relevant QA/QC procedures, QC plans and work instructions.
• Maintaining the records of calibration, inspection and testing equipment as per the quality system procedures laid down.
• Responsible for collating and monitoring quality records, recording and reporting quality activities including liaison with Client in quality matters.
• To carryout inspection and test activities as per QC plan requirements for client specifications, international codes and standards as applicable.
Company Name : Raymond Saudi Arabia W.L
Project : SHOIBA WATER TRANSMISSION PROJECT Client : RTCC / WATER MINISTRY SHOIBA PLANT Period : September 2008 TO January 2010
Position : QA/QC Engineer
Duties and Responsibilities:
• To perform QC inspection activities in accordance with the project Quality plan. The project schedule and all applicable standards, codes and specification.
• To ensure that only calibrate Equipment / instrument are used on the project and proper calibration records are maintained.
• Fabrication of pipe line as per P & I drawing, Making Isometric drawing as per site condition.
• Checking the heat number and WPS.
• Preparation of WPS and PQR and to conduct welder Qualification.
• Conduct inspection for visual and dimensional check on mechanical works based on the approved drawings.
• Conduct line checking orientation, Punch Listing and line re-instatement for Piping
Installation based on the Test Hydro testing Packages.
• Completion of final report and submitting to client for review and also to superior.
• Co-ordination with NDT Technician.
• Checking the insulation (both hot & cold)
• Prepare QC Documentation / Dossiers.
Company Name : Vasan Engineering Industries, Trichy, India
Period : March 2010 to August 2011
Position : QA/QC Engineer
Duties and Responsibilities:
• Preparation and closing out the NCR in all the departments.
• Controlling the documents related to calibration and submitting to client and third party when required.
• Ensure the incoming materials are complying with specified requirements, by conducting regular inspection based on the requisition.
• Controlling the consumables for welding storage/issues/usage.
• Witness the welder qualification test and train the welders for the qualification test.
• Witnessing the various NDT methods.
• Engaged painting inspection of piping, boiler, structures etc.; and reports the results.
• Preparation of inspection report and release note.
Company Name : A.HAK International B.V
Project : IRAQ CRUDE OIL EXPORT EXPANSION PROJECT Client : FOSTER WHEELER / LEIGHTON OFFSHORE Period : September 2011 TO August 2013
Position : QA/QC Welding/Coating Inspector
Duties and Responsibilities:
• Visual inspection of welds and perform failure-cause analysis.
• Carried out visual inspection, welding consumable verification, dimensional check, performance test, welder qualification, welder training and performance monitoring.
• Approve Welding Procedure Specifications (WPS&PQR),Witness and approve welder/ Welding operator performance qualification (WPQ).
• Monitor and control the fabrication activities as per the contract specification/ codes and standards /approved drawings and procedures, work instructions, and material identification.
• Review of quality control plan, supervising, monitoring fabrication, preview of NDT reports, taking corrective actions and ensuring the project documentation over all activities.
• Evaluation of Repair status and control.
• Preparation and Review of Final documents for all carried out process.
• Responsible for stage wise painting / coating inspection.
• Undertake QC painting/coating activities in the work place for daily basis.
• Monitor weather condition for surface preparation and painting / coating application.
• Prepare “inspection & test plan” (ITP) for specific project/company requirements/
surface preparation and painting/coating procedure.
• Responsible for incoming coating/painting material inspection and has to ensure whether these materials suits to meets the requirements of project specifications.
• Prepare all necessary QA / QC painting / coating documents and handed over to clients review.
Company Name : A.HAK International B.V Project : SEALINE PROJECT
Client : JICA / LEIGHTON OFFSHORE Period : September 2011 TO August 2013
Position : QA/QC Welding/Coating Inspector
Duties and Responsibilities:
• Review of welding data books, witness of hydrostatic tests, issuance of punch lists, pre commissioning inspection of mechanical items, issuance of acceptance reports etc.
• Preparing and implementing Inspection Test Plan and Method Statement for various activities involved in the construction of Petrochemical Plant as project specification & relevant International Standards and getting approvals from the client.
• Coordinate in conducting Quality Audits, finding the Non conformities and suggesting corrective action to resolve.
• Performing Welding Procedure Qualification Record (PQR) in case of variation in the essentials variable with existing PQR, as per international standards and additional requirement of client.
• Performing Welder Qualification Tests for various welding procedure specifications as per ASME section IX and ASME B31.3, API 1104, AWS D1.1.
• To check and monitor all coating related works and ensure all final products meet in accordance with company procedure, client requirement and international codes.
• Execute Painting / coating inspection work as per company / Project ITP.
• Prepare all necessary QA / QC coating documents and handed over to clients review.
Company Name : A.HAK International B.V
Project : ZUBAIR OIL FIELD DEVELOPMENT PROJECT Client : ENI / WEATHERFORD
Period : March 2014 TO Present 2014
Position : QA/QC Welding/Coating Inspector
Duties and Responsibilities:
• Carrying out the welding inspection before, during and after welding operation as per approved test plan, relevant engineering drawing, international standard and project specification
• Calibration and documentation of measuring instruments, gauges &equipment’s etc.
• Preparation of Test Packs individual system wise, which includes material certificates, welding history records.
• Reviewing Inspection and Test Plan, Method Statement, Quality Control Procedure.
• Inspection of surface preparation from abrasives like coal slag, Garnet etc. prior to painting. Ensure the environmental conditions like Relative humidity, Dew point and Steel surface temperature etc. Ensuring the surface profile as per project specification.
• Inspection of the coating integrity of mainline and field joint coating before lowering the pipelines to the trench.
• Reviewing daily coating reports, Holiday detection report, Adhesion test report etc.