Qualifications
B.Tech. (Chemical Technology Specialization in Paint Technology) with 60.8% from Harcourt Butler Technological Institute (HBTI), Kanpur, 1983
B.Sc. with 66.3% from Rohilkhand University, 1980
Intermediate with 66.6% from U.P. Board, 1977
High School with 63.4% from U.P. Board, 1974
Work Experience Synopsis
• Total 27 Years experience in Production, Quality Assurance & Quality Control in Chemical, Oil & Gas, Power related & Other Projects.
• Ensuring the Quality Objective relevant to functions & levels with-in the Organization is established, measurable & consistent with the EHS & quality policy.
• Extensive experience in Planning, Production, QA/QC to achieve the targeted volume production as well as achieving maximum asset utilization and labor productivity.
• Proficient in resource planning, vendor management for ensuring seamless production activities.
Key Performance Areas:
Quality:
• Ensuring the Quality Objectives relevant to functions & levels with-in the organization are established, measurable & consistent with the quality policy.
• Ensuring conformity to Quality Management Systems like ISO, FMEA, OHSAS, TQM, 6Sigma, 5S, Kaizen etc.
• Designing internal controls and checks as well as verification of efficiency levels.
Production:
• Handling the complete production activities to meet production targets for Painting Shop, Electro-Plating Shop, Plastics Molding Shop & Effluent Treatment Plant.
• Performing process planning & progress monitoring according to the order receipt.
• Generating various MIS reports pertaining to production, purchase, consumption etc.
Vendor development / Materials management:
• Preparing budgetary requirements of the material purchase to ensure ready availability of the various parts & raw materials.
• Identifying cost effective vendors for purchase of various raw materials & equipments required.
Experience Details
1 – From 08.09.2013 to 24.06.2014
Company: Arabian Bemco Contracting Co. Ltd., Kingdom of Saudi Arabia
Position: Painting & Insulation Supervisor
Main tasks:
An ISO 9001:2000 certified company associated with the construction of EPC, projects in Civil, Electro-Mechanical, Electrical & Instrumentation in the field of Industrial & Power Generation Projects, undertaking contracts in Saudi Electricity Company etc. Bemco has participated in implementation of numerous large & prestigious Power Projects, ranging from simple cycle to combined cycle technology. Bemco has undertaken more than 16,000 MW of power generation projects in Kingdom of Saudi Arabia & in the gulf region. (Employees 18000)
• Responsible for Planning, scheduling & monitoring of production activities on daily basis.
• The painting involving the facilities of Surface preparation, painting of chemicals storage tanks (Internal & External), different chemicals lines, Structures, Pressure Vessels etc as per the specified drawings, painting specifications & systems.
• Executing the insulation & cladding works for piping & equipment (hot, cold & acoustic insulations) as per project specification & method statement.
Worked on the following Projects: QCCPP (Qurayyah Combined Cycle Power Plant), Saudi Arabia with the client Saudi Electricity Company (SEC)
2 – From 08.09.2008 to 21.01.2013
Company: Al Hassan Engineering Co. SAOG, Sultanate of Oman
Position: Sr. Painting / Coating Inspector – QA/QC
Main tasks:
An ISO 9001:2000 certified company associated with the construction of EPC, projects in Civil, Mechanical, Electrical & Instrumentation in Oil & Gas sector, undertaking contracts in PDO, Power Plants, Refineries etc. (Employees 5000)
• Responsible for Planning, scheduling & monitoring of activities on daily, weekly and monthly basis and preparation of the reports.
• Responsible for the inspection of surface preparation for painting, insulation & refractory fireproofing systems as per the desired climatic conditions of underground & above ground piping, Corrosion prevention, holiday testing etc & submitting the reports to the Client as per the ITP.
• The painting involving the facilities of Grit blasting, Water Jet for salt contamination for Storage Tanks painting, 3 Layer Polypropylene coating on gas pipe line, field joints coating, painting & insulation of different chemicals storage tanks, Foam Solution lines, Fire Water lines, Steam lines, different chemicals lines, Condensers, CS & DSS Spools, Structures, Pressure Vessels, Heat exchangers, Reactors etc as per the specified Drawings, Painting Specifications & Systems.
• Involving in executing the thermal insulation & cladding works for piping & equipment (hot, cold & acoustic insulations) as per project specifications & systems
• Involving in Quantity Surveying , Preparing ITP / QCP & Method Statement for different Painting Projects as per the Client requirements etc.
• Preparing Mechanical Test Packages for hydro test having Fit-up, Welding reports, NDT i.e. RT, PT, PMI reports etc.
• Preparing Civil Test Packages having Survey / Excavation, Backfilling, Field Density Test Reports, Blinding Concrete Prepour & Placement Reports, Bitustick Membrane Reports, Screed Concrete Prepour & Placement Reports, Structural Concrete-Raft, Wall, Walkway, Slab, others – Rebar Reports, Concrete Placement Reports etc.
• At A’Seeb Waste Water Project, Oman & responsible for Civil & Painting QA/QC activities of under construction of STP, SBR tanks, Aerobic tanks, TE tanks, Pump Stations, Manholes & Installation / laying of 5 km long, 1400 mm dia HDPE Sea Water Outfall line etc.
• Participate in Root Cause Analysis and failure investigations.
Worked in the following Projects:
• Abu Tubul Pipeline Project, Oman, Installation of 85 Km long, 16 & 8 inch Dia CS pipe lines with the Client Worley Parsons Resources & Energy and Oman Oil Company Exploration & Production LLC.
• A’Seeb Waste Water Project, Oman with the Client Hyundai Rotem Engineering Co. & Parsons International Ltd. Co.
• Barka Power Plant Project, Oman with the main Contractor GS Engineering & Construction Co. Seoul, Korea.
• Kauther Depletion Compression Project, PDO-Oman with the Client Petrofac Engineering & Project, Oman with the main Contractor GS Engineering & Construction Co. Seoul, Korea.Construction Co.
• Co-generation Power Plant Project, Oman with the Client Oman Refineries & Petrochemicals Company LLC. Muscat.
• Aromatics Oman L.L.C. Sohar Project, Oman with the main Contractor GS Engineering & Construction Co. Seoul, Korea
• Shalalah Methanol Project, Oman with the main Contractor GS Engineering & Construction Co. Seoul, Korea.
3 – From 21.07.2007 to 31.07.2008
Company: Advance Industries of Arabia Co. L.L.C., Zarka, Kingdom of Jordan
Position: Painting Engineer
Main tasks:
• The Company producing NIMR, an off-road extreme utility military 4×4 and 6×6 tactical & multipurpose Station Wagon, Cargo, Armored Vehicle, designed & manufactured by Bin Jabr Group Ltd., Abu Dhabi through its Unit AIA Co. L.L.C., Jordan.
• Efficiently managed the functioning of Paint Shop & designed the complete Process Sheets of different painting systems.
• Painting plant involving the facilities of Sand / Shot blasting, Spray painting lines, Ovens, Testing lab etc.
4 – From 22.04.2006 to 05.05.2007
Company: Faisal M. Qahtani Sons Co., Al-Khobar, Kingdom of Saudi Arabia
Position: Painting Engineer – QA/QC
Main tasks:
• The leading Oil / Gas pipe line specialist & general contracting Company undertaking Saudi Aramco contracts of Cross Country pipe lines, Refineries etc.
• Efficiently managed the QA/QC activities of Grit blasting, Fusion bonded Epoxy Coating of Field Girth Welds external & internal by robotic system (Al-Qahtani Coating) for 300 Km long, 36 inch Dia CS pipe line, Corrosion prevention, Wrapping / Heat Shrink Sleeve application, coating of Structures, Spools, Pressure Vessels, Tanks etc as per the SSPC & Saudi Aramco Engineering Standards & Specifications.
5 – From 09.09.2005 to 11.04.2006
Company: LML Limited, Kanpur, U.P., India
Position: Assistant Manager – Paint Shop – QA/QC
Main tasks:
• The Company producing Scooters, Motorcycles etc. Efficiently managed the QA/QC activities of Paint Shop.
• The Painting plant involving the facilities of Plastics, Al, CS pretreatment lines, Josts electrostatic lines, State field line, Cathodic Electro-deposition plant (GEC Alsthom), Paints & Chemicals Testing lab, etc.
6 – From 15.02.2005 to 23.08.2005
Company: Sandhar Locking Devices Limited, Gurgaon, Haryana, India
Position: Assistant Manager – Paint Shop
Main tasks:
• The Company producing automotive components for Hero Honda, Honda Car Co. etc.
• Painting Plant involving the facilities of conveyerised Plastics components spray painting line, Oven, Testing lab etc. in co-ordination with Taikisha Engg. (I) Ltd.
7 – From 31.07.1986 to 30.11.2003
Company: I.T.I. Limited, Rae-Bareli, U.P., India
Position: Deputy Manager – Finishing
Main tasks:
• The Company producing Electronic & telecommunication exchanges, equipments etc.
• Joined the Company as Assistant Engineer then promoted to Engineer, Assistant Manager & Deputy Manager. Worked as Overall in-charge (Paint Shop / Electroplating Shop / Plastics Molding Shop & Effluent treatment plant), reporting to Deputy General Manager.
• Painting plant involving the facilities of seven tanks pretreatment line, Conveyerised spray painting lines, Epoxy powder coating line, Screen Printing, Paints & Chemicals Testing lab, etc. in co-ordination with Josts Engg. Co. Ltd.
• Electro-plating plant involving facilities of Zinc plating lines (Rack & Barrel), Tin plating, Nickel-Chrome plating, Anodizing, Lacquering, DM water plant, Testing lab, Acid-alkali, Cyanide & Chromium effluent treatment plant etc. in co-ordination with Grauer & Weil (I) Ltd.
• Plastics Injection Molding shops involving the facilities for producing the components of Nylon, Polypropylene, Polyethylene etc by Alburj all-rounder, Billion 5 tons, 30 tons, 140 tons injection molding machines etc.
8 – From 20.09.1984 to 26.07.1986
Company: Camphor & Allied Products Limited, Bareilly, U.P., India
Position: Plant Engineer
Main tasks:
• Efficiently managed the functioning of project & production of Fenvelerate Pesticide distillation plant & Effluent treatment plant.
• Installation and commissioning of mild steel, glass lined reactors, pressure vessels, condensers, agitators, filtration equipments, pneumatic controlled electronic instruments, acid-alkali reaction tank, scrubbers, sedimentation tank, sludge drying beds and sodium cyanide waste water effluent treatment plant etc.
Training
• PDO HSE Training, H₂S Awareness & Escape (Escape Hood) Entry Permit etc.
