Career Summary
• Working in AL KARAM TEXTILE MILLS (PRIVATE) LTD as Deputy Manager- Maintenance
(Mar 2015-Present)
• Worked in SHAFI GLUCO CHEM as Asst. Manager- Maintenance
(May 2014- Mar 2015)
Major Responsibilities:
• Planning and scheduling of preventive & shutdown maintenance of the plant machineries and utilities.
• Making BOQs and procure the spare parts for daily, shutdown and annual maintenance activities.
• Developing strategies and scope for the electrical/mechanical equipment inspection and maintenance of the installed electrical & mechanical equipment and associated systems.
• Monitoring consumption of spare parts and work out strategies to minimize them.
• Managing the spare parts inventory to ensure spare availability & minimize inventory cost as well.
• Participating when required in the multidisciplinary Area Integrity/ Reliability Management Team.
• Preparing the proposal of annual budget for the maintenance department.
• Assist in planning & organization of all projects.
• Responsible for breakdown/ preventive/ Shutdown maintenance of machines like Grinding & Pin mills, Spray Dryer, Dryer Drums, Filter Press, Classifiers, Pressure Vessels, Mixing Tanks, Evaporator, Bucket elevators, Screw conveyors, Silo, Load cell based Dosing System, Pumps, Blowers, Gearboxes Etc along with utilities like; Compressor, Chiller, Heat Exchanger, Cooling Tower, FCUs and AHUs etc.
• Looking after the retrofit and instrumentation of ongoing projects and industrial machinery involving solenoids, control valves, regulators, circuit breakers, relays, limit switches, PLCs or Microcontrollers.
• Conduct corrective actions in line with safety audits and recommendations of Operations Interface.
• Execution of job as per schedule and approved ISO procedures.
• Ensure that work is carried out in compliance with HSE policies for a safe working environment and avoiding accidents.
• Identifying, developing, implementing and tracking of Project Safety Key Performance Indicator (KPIs).
• Travel to project sites to oversee execution in accordance with the design.
• Worked in HILAL CONFECTIONERY PRIVATE LIMITED as Asst. Manager- Maintenance
(Nov 2012-APRIL 2014)
Major Responsibilities:
• Assist Manager Maintenance in Breakdown and Preventive maintenance in the factory.
• Assist Manager Maintenance in keeping record of Job Orders, incoming material for installation, outgoing material for repair or replacement, verification of completed works from contractor etc.
• Assist Manager Maintenance in fault finding, troubleshooting of routine maintenance works, emergency faults, to take up the works and get them rectified by self.
• Assist Manager Maintenance in scheduling of maintenance activities that need machine stoppage.
• Coordinates activities with Plant Operations Departments.
• Developing the Spare & Consumable Mechanical Items List of all the machines & manage their minimum/maximum Stock Level.
• Developing and implementation of Preventive Maintenance Schedules.
• Working on Technical Store Issuance procedure to minimize the parts issuance time so that breakdown maintenance time reduces and smoothly tackle the complaints.
• Using Oracle Enterprise Business Suite (EBS) for tracking spare parts item, ordering material and checking the inventory level.
• Worked on Overall Equipment Efficiency (OEE) for different plants and machineries.
• Worked as Assistant Manager- Mechanical Maintenance in MIDAS SAFETY
(NOV 2011-NOV 2012)
• Worked as Mechanical Engineerin PAKISTAN BEVERAGS LIMITED (PEPSI)
(MAR 2008-OCT 2011)
Major Responsibilities:
Maintenance of PLC and SCADA based KRONES High pressure molding line, Hydraulic and Pneumatic system, Belt conveyors, Compressors, Heat Exchangers, Air Receiver Tanks, Reverse Osmosis Plant, Various Types of Pumps & other supporting machineries.
• Execution preventive and routine maintenance according to schedules.
• Planning, organizing and control functions to carry out the assigned work in most efficient manner.
• Worked for implementation of SAP Management system in the company.
• Co-ordination with concerned departments for the smooth functioning of plant and machinery.
• Develop, update and/or modify technical drawings, piping layouts and various machinery parts drawing using AutoCAD.
• Supervision & trouble shooting of mechanical jobs for the entire plant.
• Provide Technical guidance to the plant operators.
• Responsible for preparing indents and final inspection of spares, equipment received.
• Also supervision of inventory for mechanical equipment’s & fittings installed in the plant.
• Guide and motivate the subordinates to carry out the maintenance work timely.
On-Job Trainings:
• Professional Training on SAP Pm module Organized by: VMS
• In-House Training of Microsoft Office 2003 Organized by: Viftech Solutions (Pvt.) Ltd.
• Worked as Mechanical Maintenance Supervisor in AFROZE TEXTILE INDUSTRIES
(AUG 2005-FEB 2008).
Education / Qualifications/Training
• 2010 B-Tech (Hons) in Mechanical Engineerin
UNIVERSITY: Indus University, Karachi. (CGPA=3)
• 2004 D.A.E Precision Mechanics & Instrumentation PASSING GRADE: A
INSTITUTE: Pak Swiss Training Centre, Quetta.
• 2001 MATRICULATION PASSING GRADE: B
SCHOOL: Al-Manar Model School, Karachi.
ADDITIONAL COURSES
Introductory Course on Control Technology from Pak Swiss Training Center(PSTC-PCSIR)
Learning on the basic control technology including
Pneumatics Electro-Pneumatics
Hydraulics PLC(Festo/Mitsubishi)
• Course on HVAC Design & Systems from National Institute of Design & Analysis(NIDA-TUSDEC)
• PROJECT MANAGEMENT- PRIMAVERA (P-6) Certification from Skill Development Centre, Karachi. \
• (In Process) (40 Hrs.)
• 3 Months Basic Plastic Technology Certificate Course from Plastic Technology Centre, Karachi. 3 Months Basic Plastic Technology Certificate Course from Plastic Technology Centre, Karachi.
• Course on Product Development Using PRO-Efrom National Institute of Design & Analysis(NIDA-TUSDEC).
ON JOB TRAININGS
• Professional Training on SAP Pm module Organized by: VMS (Virtual Matrix Synergies) in Dec 2010Active involvement in data collection & execution phase related to Plant Maintenance for implementation of SAP/ERP.
• In-House Training of Microsoft Office 2003 Organized by: Viftech Solutions (Pvt.) Ltd.
• Certificate of Maintenance Management- From Breakdown Maintenance to Total Productive Maintenance (TPM) from Pakistan Institute of Management.
Projects
• Successfully completed: Installation, Testing and commissioning of Fire Fighting Booster System having KSB Main Electric Pump coupled with motor and Mechanical pump coupled with Cummins Diesel Engine having flow capacity of 500 GPM at 7-8 bar with auto pressurizing Jokey pump of KSB and equipments: Including (Fire Hydrant Valves, Fire Hose, Cabinet, Nozzles and Siamese Connection) provided by Delta Fire Safety and Security System.
• Designing and installation of L-Shape Sliding Shoot (Size: 24 In x 44 Ft) with Decline Shape Conveyor (Size: 18 In x 20 Ft) provided by ‘Techno Engineering & Electrical Services’ for Pack Carton shifting from Production Area to Finished Good Warehouse.
• In-house completed: Installation, Testing and commissioning of various equipments like Dust Collector, Metal detectors, wrapping machines& automation of manually controlled processes.
