Objective
To obtain a challenging position in the field of Chemical Engineering reviving the true sense of the Discipline. I am a person who likes to plan meticulously, enabling myself to strive for my goals in an efficient manner. I am confident that with ardent endeavor I can perform well in the concerning field.
Work & Skills Summary
Total Experience: ~07 Years (June-2009 to Date)
Extensive experience in Process Engineering, Process Design (Basic and Detailed Engg), Technical Bid Evaluation of Vendor Quotes, Project review/execution & monitoring, knowledge of relevant engineering codes/standards, Material Selection, HAZOP study, Plant Troubleshooting & Optimization, Pre-commissioning/commissioning of Oil & Gas Processing Facilities as well as Ammonia Plant.
Presently working as Senior Process Engineer for EPCC projects at Presson Descon International Ltd. (PDIL) Lahore Pakistan. PDIL is an integrated Engineering, Procurement, Construction and Commissioning (EPCC) company; recognized as a committed service provider by the Exploration & Production companies of Oil and Gas sector.
Process Simulation & Heat and Material Balances Preparation & Monitoring of Plant Reports
PFDs & P&IDs review/development Plant Troubleshooting & Optimization
PSV sizing and Relief & Blow down Study RCA (Root Cause Analysis)
Sizing of Two/Three phase Separators and Tanks HAZOP Study
Hydraulic Study Review of Vendor Quotes
Thermal Designing and Rating of the heat exchangers Use and knowledge of industry & oil company standards and softwares like HYSYS, HTRI, HTFS, FLARENET, etc.
Experience Details
Senior Process Engineer: Presson Descon International Ltd.
(Jan, 2013 to Date)
Job Responsibilities:
To lead the EPCC Projects/Proposals for Basic/Detailed Engineering
Responsible for performing and leading in engineering analyses, technical reviews and calculations
Plans, lead, and manage Process engineering activities associated with the assigned capital projects over total project life from inception to utilization.
Coordinate and collaborate with other team members, including engineering Sub-contractors and Process Technology partner to provide high quality Process deliverables at each phase of the project.
Technical bid evaluation of quotes received from different vendors and selection of process packages for installation, Investigate and ensures that licensor specifications are in line with the design intent
Review of PFDs/P&IDs for early and central production facilities of Oil and gas
Process Design/Review of Two/three phase separators, Knock Out drums, Control valves, Heat exchangers, PSVs etc
Preparation and review of all general process documents such as Process Simulation, Process Design Criteria, RFQS, Material Selection Philosophy, Utility and Site conditions, Isolation Philosophy, Equipment list, Utility Consumption List, operation and control philosophy, C&E matrix etc.
Participation in the HAZOP study session and ensure the close out of recommendations
Participation in project meetings such as kick off and coordination/department meetings
Mentor new graduates and provide the required training and coaching to enhance their engineering skills and work quality
Process Engineer: Agritech Limited Formerly Pak-American Fertilizers Ltd.
(June, 2009 to Jan, 2013)
Job Responsibilities:
Preparation and Monitoring of Daily Plant Reports, (Production Report, Energy Report& Weekly and monthly Ratios Report).
Monitor, examine and recommend proper action for efficient operation of plant
Routine monitoring & Control of the process parameters at different stages of production.
Monitoring the startup and shutdown procedure of the ammonia plant.
Investigates incident of failures in order to find the root cause of such breakdowns from process view point
Optimizing plant process parameters in order to meet the desired product specifications.
Study, evaluate and propose/review Plant modifications to ensure an optimum balance between technical suitability, operability, reliability and cost-efficiency.
Development of PFDs/P&IDs for modification at ammonia plant.
Performing process calculations & efficiency monitoring of heat exchangers, pumps, furnace, cooling tower, material balance and heat balance on an ongoing basis.
Carrying out line sizing, equipment sizing, process equipments data sheets preparation, plant utilities consumption optimization and balancing.
Conducted energy conservation studies /practices to improve plant economics
Efficiency Monitoring of Catalysts at Ammonia plant.
Thermal designing and rating of the heat exchangers using ASPEN TASC+soft ware.
Monitoring the consumption ratios of Chemicals and Lube oils at Ammonia plant.
To perform Designing, Rating & Simulation on Aspen Hysys, Aspen Tasc+, KORF Hydraulics, Fisher FirstVue, Knock Out Drum Sizing.
Hydraulic analysis, Modeling and pressure profiling of the process as well as utility areas
Participation in safety and environmental reviews, Hazard Studies and Risk assessments
Review of modifications and installations to ensure that they are in compliance with safety, health and environmental legislation.
Training
Training on ASPEN HYSYS by Aspen tech alliance partner, PhiTech solution.
Training on ASPEN TASC+ by Aspen tech alliance partner, PhiTech solution.
In house training on Aspen Plus.
In house training on Fisher Firstvue.
Problem solving and decision making
Projects
Commissioning of Oil and Gas Early Production Facility (EPF) plant at PPL ADHI Field (Process Design of H.P/M.P/L.P/LPW/LLP Separators, Provided technical consultation in commissioning of whole plant assembly along with AG Compressor)
Development of Oil and gas Central Production Facilities for MOL Pakistan (PFDs and P&IDs reviews, Rating of Shell & Tube Heat exchangers, prepared the Operation & Maintenance manual for all utilities along with inlet separation system)
Adhi LPG/NGL Recovery Plant III for PPL Pakistan (Process Simulation, Material selection Study, Review of Vendor Quotes, Preparation of datasheets, Sizing of vessels, Preparation of equipment list, Design basis, RFQs, PFDs and P&IDs reviews, reports, etc.)
Gambat south oil and gas processing facility for PPL Pakistan (Review of engineering subcontractor and process technology partner process deliverables such as P&IDs, PFDs, Control narrative, Cause & Matrix, Process Simulation, Material selection Study, Equipment datasheets, etc.)
Participated in the BMR (Enhancement in plant capacity from 100% to 135%) of the Ammonia plant (Involvement in the FEED studies, Checked adequacy of control valves, rating of all shell and tubeheat exchangers for revamp case, Complete hydraulics rating/checking of Ammonia & Urea Plant for its BMR, Reviewed the PFDs and P&ID’s for construction and its monitoring during execution,Loading/Unloading of Catalyst for Primary & Secondary Reformers and commissioning)
Chemical Cleaning of Waste Heat Boiler at Ammonia plant and interstage coolers of CO2 Compressor at Urea plant.
Involved in troubleshooting and on site modifications during commissioning of Ammonia plant and monitored the Ammonia plant PGTR after revamp.
Installation of high pressure natural gas pipeline for bypassing natural gas compressor at Ammonia plant that resulted in saving of US$ 1.08 million per annum.
Proposed and executed successfullythe recovery of condensate (about 32-40 MT/hr) from secondary reformer jacket at ammonia plant and PCT drain at urea plant.
Performed Risk Assessment, HAZOP studies of ammonia plant modifications.
Impact of Reducing Steam to Carbon Ratio in Reforming Section of Ammonia Plant, an optimization study to improve plant performance (Developed Process Simulation for Front End section of Ammonia Plant using Aspen Hysys. Checked the impact of various steam to carbon ratio on Methane conversions in Primary as well as Secondary Reformers along with Heat Load of CO2 removal section).
Education & Qualifications
2010 – 2012. Masters Degree in Process Engineering from University of Engineering & Technology Lahore, Pakistan
2005 – 2009. Bachelors Degree in Chemical Engineering from University of Engineering & Technology Lahore, Pakistan
Personal Data
Father’s Name: Muhammad Hayat
Date of Birth: March 31, 1987
Professional Certification: Register Chemical Engineer from Pakistan Engineering Council (Registration Number: CHEM/8013)
