Educational Qualification
1. Diploma in Fabrication Technology – 1986 – Bombay
Professional Qualification
1) CSWIP 3.1 (Valid up to July 2016)
2) ASNT Level II – RT / MT / PT / UT (Valid up To 2016)
3) ISO 9001-1994 Lead Auditor (IRCA) – 1999
4) ISO 9001-2000 Transition Auditor (IRCA) – Bureau Veritas
5) OHSAS 18001 Auditor (IRCA) – Bureau Veritas
6) ISO 14001 Environmental Management System Auditor (IRCA) – BV
7) ISO 29001 Auditor from TUV NORD
8) ISO 50001 Energy Management System Auditor from TUV NORD
9) Welding Inspector Level 2 from Kazakhstan.
Experience
Siemens, Singapore
BP Khazzan
Lead QAQC Engineer
Aug 15 to date
Kaztroys Service
Almaty ZZ
Sr Manager QAQC
Mar 13 – Feb 15
Dayim Punj Lloyd
Offsite Pipelines Project
QC Manager
Aug 11 – Feb 13
Dodsal Engineering and Construction
Quarn Alam Project
QAQC Manager
May 09 – July 11
DAS Offshore
Mumbai, India
GM (QC)
May 08 – April 09
Punj loyd
Doha Urban Pipeline
Relocation Project, Qatar
QC Manager
Mar 07 – Dec 07
CCNJO
TLNG Indonesia
QAQC Manager
July 06 – Feb 07
Dodsal PTE Ltd
Q-Cham, Qatar
QAQC Engineer
July 2000 – Aug 02
Key Strengths/Core competencies
• Review of tender documents & prepare/compile quality documents such as PQP, Procedures, Method Statements, Organogram etc., required for tender submission.
• Review/comment on Material Specifications / Data Sheets / TBEs / Material Requisitions during Engineering stage of the Project.
• Review / Comment on Purchase Orders, Vendor/Supplier evaluation & assessment, Vendor documents such as Procedures/ITPs, Conducting PIMs, Review of Daily Inspection reports/IRNs from TPIs for the inspections done, during Procurement Stage of the Project.
• Formulation of Quality Management System & its implementation, Control.
• Conducting Welding Procedure Qualifications, Welder Qualifications as per ASME Sec IX, API 1104, AWS D1.1.
• Conduct Internal Audits to verify the compliance to the project specifications and ISO 9001 Standard.
• Inspection/Certification of vendor manufactured items like pressure vessels, heat exchangers, columns, line pipes, hot induction bends, pipeline scraper launcher/receivers, metering skids, stacks, filters, valves, EOT cranes, etc as per relevant codes such as ASME Sec VIII Div.1, TEMA Class R C B, API 5L etc.
• Inspection/Certification of Rotary equipment like Centrifugal Pumps, Process Pumps etc. including stage-wise inspection, performance testing (including NPSH) as per API 610, strip test, dispatch clearance.
• Inspection and testing of valves as per API 598, API 6D.
• Follow up and expediting of Vendor manufactured materials, equipment, skids etc.
• Interview & selection of manpower for various trades from worker up to manager level. Conducting trade tests / qualifications for welders, fitters etc.
Project Specific Approvals from Client :
• From KBR as QAQC Engineer at Q-Chem project, Qatar.
• From Qatar Petroleum as QAQC Manager at DUPRP project., QATAR
• From PDO as Site QC Manager at Qarn Alam Steam project, Oman
• From SATORP as Vendor Inspector at KFIP Tank Farm & Loading Project, KSA.
• From Saudi Aramco as QC Manager at YERP-Offsite Pipelines Project, KSA.
Responsibilities handled related to Quality Management :
During Engineering Stage of Project:
To fulfill the Quality requirements for the pre-qualification & tendering.
Review of Engineering deliverables like Datasheets, Material Requisitions, Material Specifications during Preparation for confirmation of Inspection & Testing requirements.
Preparing TQs and specifying Quality requirements to vendors during order finalization stage.
Co-ordinating with Vendor & Client regarding technical deviations, raising Deviation Requests / Concession Requests.
During Procurement Stage of Project:
Participate during Vendor Evaluation & Approval process. Ensure that Approved Vendor List is maintained by Procurement department. Reviewing the Purchase Orders for technical compliance & Quality requirements.
Conducting Pre-inspection meeting at vendor’s works as a Quality representative of the EPC contractor & convey the Project Quality requirements.
Review/commenting and approval of documents like NDT Procedures, FAT procedures, painting procedures, ITPs, welding procedures for the Vendor manufactured items like Pressure vessels, Static/Rotary Equipment, Pipes/Fittings, Line pipes, Pig Launcher/Receivers, block valves, Pig signalers, Control valves, Flare stack, Air compressor, Barred tees, Isolation joints, filters, Metering station, Skid packages etc.
Co-ordinate with TPI agencies & ensure the deputation of Inspectors for Inspection assignments at Vendors works as required by Vendor Notification/ITPs.
Review of Flash Reports / Inspection Reports / IRNs prepared by TPI Inspectors & highlight for any discrepancies noticed. Ensure the close-out of the discrepancies thro’ proper channel before the materials are dispatched.
Raise NCRs on Vendors as applicable. Attend joint inspections with Client (as required) at Vendors works / Project Sites.
During Construction Stage of Project:
Ensure the Inspection team is suitably sized with adequate skills. Obtain approval for the QAQC Personnel from Client.
To prepare Project Quality Plan, Method statements, ITPs, QAPs, QCPs, Formats. Resubmit by incorporating the Customer comments & obtain approval.
Ensure implementation/control of the Approved QMS at project sites by deputing Inspectors for various activities (as required by ITP) and maintain RFI system. Ensure preparation of Inspection Reports.
To Prepare Audit Schedule, Plan and conduct the Audit, Prepare Audit Report, Report the deficiencies in the system thro’ CARs/Observations/Recommendations, Follow-up for the Corrective/ Preventive Actions and close the CARs.
To perform First Party & Second Party Quality Audits within the Organization & on Subcontractors. Conduct Opening & Closing meetings of the Audit.
To face Owner/Customer/Third Party audits as Quality Representative of the project.
To manage the QA/QC team, their activities in the subcontractor’s offices & on site. Conduct weekly QAQC meetings.
Assist various departments in setting the KPIs, Quality Objectives. Collect data & report the continual improvement.
Prepare weekly/monthly Quality Reports and submit to Project Management, Client, Head office.
Approve the recommendations for corrective or preventive actions (such as revision of documents, product rectifications or use as is, operator training etc.)
Manage Specific Inspection Contracts such as NDT, PWHT, TPI services, Mechanical/Civil testing laboratory. Ensure supervision of Contractors
To control the performance of NDT subcontractor for timely execution of NDT activities such as RT/MT/PT/PWHT etc & to resolve their problems in order to expedite the work.
Conducting Quality Training Programs within the organization.
Maintain the IMTE register & ensure the use of calibrated instruments at site by various departments. Organize recalibration of IMTEs.
Compilation, Review & Acceptance of Quality Dossiers at site and Certification Packages from Vendors/subcontractors & handing over of Project documentation to Customer.
Develop Welding procedures, Qualify them in field & get the same approved from client. Estimation of requirement of welding consumables, weld repair rate analysis & control, welder’s qualification, hot tap simulation welding, maintaining WPS/welder register etc.
Inspection of static and rotating equipment like Vessels, Drums, Furnaces, Pumps etc., for alignment, bolt tensioning etc., as per approved ITP’s & Project specifications.
In process inspection of Plant Piping to meet requirements of ASME B31.3 & relevant ITPs. Experience in handling different materials such as CS, LTCS, Various grades of SS, Monel, GRE.
In process inspection of piping, pipe supports, Structural items like box columns, girders, bracings.
Fabrications of Motor Stands & HP Coolers of Nuclear Power pumps having NDT requirements as per ASME Sec. III NB & NF.
Inspection of shell & tube heat exchangers manufactured as per TEMA class ‘R’, ‘C’, and ‘B’.
