Professional Synopsis
•Review Quality Control Plans within remit; ensure that the tests, controls and inspections are carried out according to Quality Control Plans/Inspection Test Plans and that personnel have access to all required project documentation.
•Ensure that material and equipment are correctly received, stored, preserved and handled
•Ensure that materials are correctly identified and traceable, Ensure assessments and recordings of inspection, control and test results.
•Check the documents certifying the tests, controls and inspections carried out and ensure their orderly collection and management.
•Check procedures and equipment to be used in tests, controls and inspections and agrees on the applicable operating procedures with the organization in charge of the works.
•Ensure the availability of updated inspection, control and test reports, for the purpose of approvals of mechanically completed plant systems.
•Verify that the tests, controls and inspections are carried out by the contractors, check conformity with the Site Quality like FDT and asphalt core tests.
•Ensure the preparation of the QA/QC discipline dossier for final handover to the Client, verify the correct implementation and application of the database/spread sheet for Quality inspection and test report tracking and registration.
•Provide specialist support to the Quality Control Manager in relations with the Client and the responsible Authorities and report problems that cannot be directly resolved.
Skills
•Familiar with BS,BS-EN,ASTM,ACI International codes, and PDO,ADCO,Ras Gas, Qatar Gas specifications and procedures. As per ITP witness the site work stage by stage.
•Familiar with ISO 9000 quality control system and related GRE and Civil QC activities.
•Excellent report writing, business and technical correspondence and data analysis skills.
•Positively acting, and participate in all health and safety issues at site, as required by the project Safety Representative. Must comply with HSE management site requirements
•Coordination with site construction Engineers and consultants, clients team on all Quality issues and attending the quality site management meetings.
Key Competencies
ITP and Method statement preparation Approval of Sub-Contractors ITP’s
Vendor Management Solving the NCR issues
Witness for all 3rd party Tests Act as a Team leader
Experience Summary
In India (10 years’ Experience)
• Civil Quality Control Inspector in Rao and Rao Construction Company.
o Indian School of Business (ISB) – Gachibowli area – Hyderabad.
• Civil Engineer in Nagarjuna Construction Company (NCC) Ltd.
o Balayogi Stadiums project – Gachibowli – Hyderabad.
• Civil Quality Control Inspector in BG Shirke Construction Technology Ltd.
o Ramakrishnapuram area Adilabad District – Singareni staff quarters construction
o National Games project (G+7 floor buildings) – koramangala – Bangalore
o Karnataka Housing Board project (G+5 floor buildings) Yelahanka – Bangalore
Overseas Experience:
(12 Years in offshore Oil and Gas /Energy/Refinery/LNG plants Industry)
• Senior Quality Control Inspector – Civil
o Barzan Onshore new LNG plant Construction.- RasLaffan Ras Gas area – Qatar.
o Company Worked: JGC Corporation – Japan based Company.
• GRE piping Inspector approved by ADCO (Abu Dhabi Construction Company for Onshore.
o Shah and Sahil oil Field Development areas. – Abu Dhabi
o Company worked: Velosi – UAE.
• Ready Mix Concrete plant Laboratory Manager
o Tripoli – Libya
o Company: OPS International Ltd – UK based Company.
• Senior Civil Quality control Inspector –in New Doha International Airport.
o New Doha International Airport – Doha, Qatar
o Company: Punjlloyd Ltd – Indian based company
• Senior Construction Civil Engineer Approved by PDO for EMC Contract.
o Engineering Maintenance Contract in Fahud and Lekhwair area.
o Company Worked: Special Technical Services LLC – Oman based Company.
• Construction Civil Engineer Approved by PDO for EMC Contract.
o Engineering Maintenance Contract in Fahud and Lekhwair area.
o Company Worked: Galfar (SAOG) Construction Company – Oman based Company.
Overseas Experience:
1) Position : Senior Quality Control Inspector – Civil (Approved By Ras Gas)
Company : JGC Corporation – EPC Company
Project : Barzan onshore new LNG plant construction project (11Billion USD)
Period : February 2012 to up to December 2015 (project completed)
Area : RasLaffan Industrial Area Doha – Qatar
Client : Ras Gas and ExxonMobil Company.
Main activities in New LNG plant construction:
Activities involved surveying, earthwork excavation and leveling, temporary and permanent bitumen roads construction, Permanent office buildings, control room , substation buildings, construction, heavy concrete foundations for cooling tower, Gas Compressor Unit, Test separators, vessels, and equipment’s, Pipe rock’s And 32 no’s Oil / fire water /waste oil storage tanks. Concrete works for blinding / structural/ paving/ fire proofing (Fiber concrete) sloped areas and cementations grouting for structure / anchors/dowels/storage tanks, pipe rock foundations etc. Epoxy grouting for equipment’s. C.I/GRE/GRP pipeline and Manhole construction. Sulphur unit construction.
The two trains together with other Ragas facilities (New LNG plant construction) will produce nearly 2mn barrels of oil per day. Onshore facilities at the project site will comprise of a gas processing unit, a Sulphur recovery unit to remove impurities from the natural gas and a natural gas liquids (NGL) recovery unit.
Responsibilities:
Soil sampling and testing checks in formation, general fill, sub base and road base materials. Concrete mix design checks, including aggregate and cement sampling and testing. Asphalt mix design checks, including aggregate and bitumen sampling and testing, also transportation and laying specification requirements.
Surface regularity measurements ensuring compliance with specified tolerances all layers of construction. Review of ITP’s and ITR’s monitor daily field construction operations to ensure compliance with approved Project/s Design Drawings and approved Project/s Quality Plans
Keeps Site QC Manager and/or Regional Field QC Manager informed of workloads and staffing needs on assigned work. Influences Site Managers and their teams regarding the importance and value of quality involvement and contribution to project success.
Reviews and controls the documentation for the certification of construction equipment and testing equipment.
Assists in the coordination of punch list walk downs / inspections.
Responsible for inspecting and monitoring Contractor civil procedures, performance activities and ensuring compliance with all contract documentation and drawings.
Responsible for advising Ras Gas/QC Lead, Construction site manager or construction supervisor of any safety concerns and generally be vigilant on all matters of safety, reinforcing safety policies and commitment to safety to the Contractor at all times.
Responsible for co-coordinating with the various contractors to ensure that the approved Health & Safety / QA/QC procedures and the Quality Plan are implemented during inspection activities DFO reviews
2) Position : Senior Quality Control Inspector – GRE / GRP (Approved by ADCO) Having GRE Certificate certified by FPI – Future Pipe Industries –UAE
Company : VELOSI Certification Services LLC – UAE
Project : SHAH and SAHIL full fields Development Project – SHAH
Period : May 2011 To January 2012 (contract based job)
Area : SAHIL and SHAH field – Abu Dhabi
Client : Abu Dhabi Company for Onshore operations Ltd.
Main activities involved this project:
Quality inspection for CDS/RDS1/RDS2 civil works, pipe racks and steel structures works and Gas compressor, pre casting foundations rigid bays new Substation infrastructure works, storage and fire water tank foundations, retaining wall/dike Wall, U/G and A/G pipe line works and GRE/GRP pipe line works like (PWL/Produced Drain /AOC) lines.
Laying of 8 KM OF 12” GRE pipeline RDS2 To CDS
220 No’s GRE AOC pipe lines laying, Man Hole to Man Hole in CDS and RDS1/RDS2.
Responsibilities :
Responsible for inspecting and monitoring Contractor GRE / GRP procedures, performance activities and ensuring compliance with all contract documentation and drawings.
Inspection and GRE materials piping materials and approvals
Inspection and witness of Lamination and Adhesive jointing materials and Joints. Curing etc. as per ADCO GRE specifications.
Carries out regular checks in liaison with ADCO and maintenance services engineer in order to ensure that civil jobs carried out by contractor are performed in accordance with company standards, codes and practices.
Responsible for ensuring standard and quality of work executed by civil services contract(s) including carpentry, masonry, plumbing, housekeeping, concreting, excavation and refractory work etc.
Maintains regular daily records of the civil maintenance activities, recording manpower requirement and plant & materials used their by assisting company’s engineer with cost control duties.
Responsible for co-coordinating with the various contractors, preparing the GRE piping joints and reports and approvals of Test packs and DFO reviews.
Responsible for supervising the contractor in the compilation of the handover and test packs together with all as-built documentation.
3) Position : Ready Mix plant Laboratory Manager
Company : OPS International Ltd – UK based company.
Project : Libyan Housing Board Infrastructure Project 10600 units of Apartments Construction with 52.5 N Ready Mix concrete and 60 N/mm2 and fire proofing con.
5 Million Cum concrete supply with different strengths of Ready mix Concrete.
Period : November 2009 to February 2011. (Due to Libyan crises left this job)
Area : Tripoli – LIBYA
Main activities involved this project:
Libyan Housing Board Infrastructure Project 10600 units Apartments construction, U/G and A/G drainage GRE pipeline works high raised Buildings construction, total concrete structure building construction including all Finished works, Asphalt roads construction and Sewage treatment plant construction and GRE/HDPE pipelines for drinking water And sewage water and installing the manholes and construction of utility and office Building works. And Overhead concrete water tanks.
Responsibilities:
Conducting the Fine and Coarse aggregate tests in site laboratory, Design the Ready Mix Concrete mixes, conducting the concrete Trial mixes as per ASTM C 94 /BS EN 206 codes. Testing the Fresh and Harden concrete tests in Ready mix plant laboratory.
Conducting the following Fine and Coarse aggregate tests in Ready Mix Plant laboratory.
Grading Test, Moisture content test, Material finer than 75 micron in Fine/Coarse aggregates, Clay lumps and friable particles in aggregates, Organic impurities in aggregates test, Specific gravity and Water absorption of Fine and Coarse aggregates.
Following tests will be conducting 3rd party laboratory, coordination with 3rd party and clients collecting the aggregates laboratory test reports and approval.
Acid soluble sulphate- coarse aggregate, water soluble chloride in Fine & coarse
Aggregates Reactive silica test. Los angles abrasion test, aggregates sound ness test these tests will conduct every months in 3rd party laboratory.
Supply the 60 N and 52.5 N and 45 N/mm2 strength Ready mix concrete clients and taking the samples cubes and fresh concrete initial tests, testing and curing the concrete cubes at laboratory, 7 days and 28 days cube strength testing and reporting any failed cubes raising the NCR’s and investigation and Reporting.
4) Position: Senior Quality Control Inspector-Civil (Approved by Bechtel)
Company : Punjlloyd Ltd – Indian based company
Project : New Doha International Airport – NDIA
Period : October 2008 To October 2009 (1yearcontract job)
Area : Doha – Qatar
Client : Overseas Bechtel Inc.
Main activities involved this project
New Doha International Airport (NDIA) Aircraft fuel supply system construction package CP – 16, fuel storage tank foundations, construction and utility and office building construction total 07 buildings, with MEP and HVAC WORKS, U/G and A/G Sewage pipeline works including HDPE and GRE, CS pipelines.
Heavy earth work excavation for U/G fuel waste storage tanks and around the four fuel storage tanks Dyke wall Construction work and 32” HDPE pipeline works for drinking water, GRE 20” pipe line Works for fuel supply system for aircrafts ,Truck parking buildings construction and Manholes construction and laying ,valve pit construction works etc.
Responsibilities:
Inspection & certify all necessary inspections during various stages of site activities as per approved inspection and test plan.
Surface regularity measurements ensuring compliance with specified tolerances all layers of construction. Review of ITP’s.
As for daily RFI schedule planning attending the site inspections and absorbing the Non Conformities raising the NCR’s if applicable coordinate the site construction supervisor.
Identify areas where improvements are needed and to initiate preventive action and provides early Feedback to the site team lead QA/QC on the issues, potential delays or interface problems.
Monitor daily field construction operations to ensure compliance with approved Project/s Design Drawings and approved Project/s Quality Plans.
Provide input to the progress reporting systems as required. – Responsible for co-coordinating with the various contractors to ensure that the approved QA/QC plan & procedures are implemented during inspection activities.
5)Position : Senior Civil Construction Engineer (Approved By PDO)
Company : Special Technical Services (STS) – Sultanate of Oman based Company.
Project : Engineering Maintenance Contract (EMC- C31/0605) and EPC contract in Fahud and Lekhwair, Petroleum Development of Oman (PDO) area
Period : October 2006 to August 2008
Area : Fahud and Lekhwair areas – Sultanate of Oman
Client : Petrolum Development of Oman (PDO)
Main activities involved this project:
Off Plot Delivery Petroleum Development Contract, C31/0605, Fahud area. Engineering Service Contract, C2K / 8002, Fahad /Lekhwair O&G area,In side stations maintenance works and new Carbon Steel flow lines construction. Construction of Rig locations and Cellars constructions -installing the Stove and Kelley and mouse hole pipes for rig drilling purpose. Inside lekhwair production Station water injection manifold works includes sunshade structural works and 48″ CS pipe line works including trench excavation and foundations casting and erection and sand padding -35 km, 12″ pipe line works in side Dhulia production station. Dyke wall Construction works around the store- ge tanks, new fencing works around the station. And Station extension works. New valve pits construction and new roads construction inside the station.
Responsibilities:
Sound knowledge in PDO safety and emergency procedures, and construction methods, work specifications.
Actively engaged proposal process to coordinate and prepare proposals with responsibilities across all disciplines as needed, Assists in updating procedures for all practical aspects of civil engineering work for the lng plant, such as Foundations concreting /bar bending schedules etc.
Monitored technical employees and work crews by assigning and prioritizing duties and tasks, making hiring recommendations, and providing direction and disciplinary action
Improvement projects by identifying needed additions and modifications, developing budgets, preparing bid specifications and selecting contractors and equipment
Coached technical staff with presentations for interviews of ‘Permit Applicant’ and Permit Holder. And prepare and approval all work related PERMITS from PDO supervisor.
Carries out regular checks in liaison with PDO and maintenance services supervisor in order to ensure that civil jobs carried out by contractor are performed in accordance with company standards, codes and practices.
Reports to management whenever contractors are not adhering fully to company standards, codes and practices, planned and attended the PDO conferences and other SAFETY and progress meetings.
6)Position : Civil Construction Engineer (Approved By PDO)
Company : Galfar Engineering and Contracting Company (SAOG) – Sultanate of Oman based Company.
Project : Engineering Maintenance Contract (EMC- C31/0603) and EPC contract in Fahud and Lekhwair, Petroleum Development of Oman (PDO) area
Period : March 2004 to August 2006
Area : Fahud and Lekhwair areas – Sultanate of Oman
Client : Petrolum Development of Oman (PDO)
Main activities involved this project:
Off Plot Delivery Petroleum Development Contract, C31/0603, Fahud area, Engineering Service Contract, C2K / 8002, Lekhwair O&G area, In side stations maintenance works and Construction of Rig locations and Cellars constructions, installing the Stove and Kelley and mouse hole pipes for rig drilling purpose in cellars. Inside lekhwair production Station water injection manifold works includes sunshade structural works and 48″ CS pipe line works including trench excavation, foundations casting and erection and sand padding -35 km, 12″ pipe line works in side Dhulaima production station. Dyke wall Construction works around the tanks, new fencing works around the station. And Station extension works. New valve pits construction and new roads construction inside the station.
Responsibilities:
• Observe site safety procedures based on PDO ‘Permit to Work’ systems.
Sound knowledge in PDO work methods and specifications and BS, and ASTM / ACI codes.
• Carries out regular checks in liaison with PDO and maintenance services engineer in order to ensure that civil jobs carried out by contractor are performed in accordance with company standards, codes and practices.
• Responsible for ensuring standard and quality of work executed by civil services contract(s) including carpentry, masonry, plumbing, housekeeping, concreting, excavation and refractory work etc.
• Provides necessary explanations and technical instructions to third parties (sub-contractor (s), job permit holder, plant / station supervisor or management)
Maintains regular daily records of the civil maintenance activities, recording manpower requirement and plant & materials used their by assisting company’s maintenance services engineer with cost control duties.
• Provides written reports (daily, monthly at and at end of contract) on quality of contractor’s services, quality of workmanship, safety performance and productivity will all feature in these reports.
Experience in India:
1)Position : Quality Control Engineer -Civil
Company : Rao & Rao Constructions Ltd – Hyderabad based Company.
Project : Indian School of Business (ISB) construction.
Period : February 2002 to January 2004.
Area : Gachibowli Hyderabad – Telangana State. India
Client : Government of Andhra Pradesh.
Consultancy : ATKINS India Ltd
Main activities involved this project
Major Indian School of Business campus building construction, 12 No’s student’s villas constructions, Site levelling and grading, excavation, Shuttering and Reinforcement works
Concrete work, block masonry works, compound wall and internal Asphalt roads construction. And HVAC works.
Building finishing works like plastering, painting, Marble, glazed and ceramic tiles involved, Aluminum D/f and W/f fixing works, 3 km Random Rubble masonry compound wall construction, and Landscaping works.
Responsibilities:
Responsible for ensuring standard and quality of work executed by civil services contract(s) including carpentry, masonry, plumbing, housekeeping, concreting, excavation and refractory work etc.
Carries out regular checks in liaison with clients and consultancy engineer in order to ensure that civil jobs carried out by sub-contractor are performed in accordance with Indian standards, codes and practices.
Provide specialist support to the Quality Control Manager in relations with the Client and the responsible Authorities and report problems that cannot be directly resolved
Ensure the correct application and, whenever necessary, the update of site Quality Control Plans/procedures, witness for all Fine and Coarse aggregate tests in 3rd party laboratory.
Witness for all concrete Trial Mixes and fresh concrete / harden concrete tests with the coordination of consultancy engineer.
Make site personnel aware of and trainee them on quality topics, Liaise with Client for any project related with QC issues.
2)Position : Civil Construction Engineer.
Company : Nagarjuna Construction Company Ltd-(NCC)
Project : National Games Stadium / Swimming pool Project
Period : July 1999 to December2001.
Area : Gachibowli – Hyderabad
Client : Sports Authority of Andhra Pradesh (SAAP)
Main activities involved this project
Athletic and Indoor Tennis stadium and Swimming pool Major Overhead Tank and
Car parking areas, Major Random Rubble Masonry compound wall, Internal Asphalt Roads and Steel structural works, grading, Levelling, major earth work excavation, large Quantity of steel Reinforcement and concrete pouring. Major plumbing and sanitary works involved. 20’’ dia HDPE pipe line used for Drinking waterline. etc
Responsibilities:
• Monitored technical employees and work crews by assigning and prioritizing duties and tasks, making hiring recommendations, and providing direction and disciplinary action.
• Actively engaged proposal process to coordinate and prepare proposals with responsibilities across all disciplines as needed.
• Participated in strategic planning process that included identifying and pursuing clients and consultancy Engineer.
• Prepared marketing materials and award submissions (MAR) planned and attended client weekly and monthly progress meetings.
• Allocation of the work for all sub-contractors, and monitoring their quality of work, and preparation of sub-contractor billing based on weekly based work progress.
• Monitoring of site works, stage by stage, as for client approved drawings, specifications.
• Attending and conducting the Tool Box Safety meetings for all workers before starting the any new works.
3)Position : Quality Control Inspector-Civil
Company : B G Shirke Construction Technology Ltd – PUNE based Company.
Period : September 1993 to May 1999
Area : Andhra Pradesh and Bangalore (Karnataka)
Client : Karnataka Housing Board Authority.
Project Profile : 01
Central Industrial Security Force (C.I.S.F) Quarters (Ground+3) Buildings
Singareni Coal Mines area Ramakrishna Puram -5 Incline, (A.P) India.
Ground floor + 3 buildings constructions – Precast columns and beams erection
Columns / beams erection and grouting – Floated (Sioporex material) precast –
Slabs erection and flooring, structural concrete works, block work, plastering and – Architectural and finishing works.
Project Profile : 02
High Raised Building Construction – Karnataka Housing Board project
(G+8) floor building works in – Yelhanka, Uppu nagara – Bangalore – India
Works involved, Road works construction and Major Earth work excavations,
Mass foundation concrete works, Pre casting Yard works, Solid Block Work masonry and pre casting works, flooring, pre casting columns and erection works.
Grouting works and top of the building works and balcony, portions water proofing works.
Project Profile :03
High Raised Building construction (Ground+8) in National Games Project -Koramangala area Bangalore – India.
Earth works excavation and Pile foundation drilling and reinforcement and concreting
Ground + 8 floors, columns and beams pre casted structures and erection later-
Grouting works, Floated pre casting slabs (Sioporex materials slabs) erection and
Screening works, and structural and Architectural works and internal roads constructions and structural building works.
Project Profile : 04
Industrial Building works Tablet Block, Injection Block, and Utility Building works
Work shop and Broiler rooms constructions – Strides Arcola Limited
Surajakkhan Halley (Jigani) Area – Bangalore – India.
Pharmaceutical related Industrial Building works, structural and Architectural works
And Special designed flooring (Anti various – VDF) and Office buildings construction.
Responsibilities;
• Witness and monitoring the soil FDT tests, and controlling the client approved drawings. Monitoring the concrete raw materials, Coarse and Fine aggregate and daily, weekly, monthly tests at 3rd party laboratory.
• Witness and monitoring the Fresh concrete and harden concrete tests at site and 3rd party laboratory, preparing the weekly, monthly reports and submitting the client.
All civil construction activities monitoring and inspection stage by stage based on Rfi’s.
• As for daily RFI schedule planning attending the site inspections and absorbing the Non Conformities raising the NCR’s if applicable coordinating the site construction supervisor.
• Identify areas where improvements are needed and to initiate preventive action and provides early Feedback to the site team lead QA/QC on the issues, potential delays or interface problems.
• Monitor daily field construction operations to ensure compliance with approved Project/s Design Drawings and approved Project/s Quality Plans
Ensure the availability of updated inspection, control and test reports, for the purpose of approvals of mechanically completed plant systems.
Academics
• Secondary School Certificate (SSC) – CSI mission high school – Parkal – India
• Intermediate (10+2) M.P.C – Government Junior college – Parkal, Warangal –India
• Diploma Civil Engineering – Civil (3 years full time Regular course) – Government Polytechnic Mahaboobnagar -India
IT Skills
• Microsoft Word
• Microsoft Excel
• Microsoft PowerPoint
• Microsoft Outlook
Other
GRE CERTIFICATE
• Certified GRE Quality Inspector – Certificate No.FPI/AUH-2011-0660
Field Jointing, Adhesive Bonded (TB/TS) Straight Field Lamination, flange Joint GRE pipe Dia25mm to 600mm and 67 pressure according to ISO 14692 -4.
FPI/SS/JQT/TRAD/001 Approved by Bureau Veritas.
Project Name : Sahil and Shah FFD Project – Abu Dhabi
Institution Name : Future Pipe Industries GRE pipes Manufacturing Factory.
Location of Factory : Mussafah Industrial area – Abu Dhabi
Certificate Valid until: September 2013
Safety Courses Attended
• H2S Awareness and Escape hood –Conducted by Qatar Gas.
• Work at Height – on Scaffolding – Conducted by Ras Gas.
• Supervision safety.
• Enhanced Site Supervision Coarse (ESSW).
• Job Hazard Analyses
• Basic Fire Extinguisher Course
• Environmental Awareness Course.
• Basic Life Support Course. (First Aid)
• Permit work signatory course. (Petroleum Development of Oman approved – permit Applicant)
