Academic & Technical Qualifications
• Bachelor of Mechanical Engineering with specialization in Production Engineering.
• CSWIP LEVEL 3.1 CERTIFIED WELDING INSPECTOR(Cert.No.39296)
• Certified ASNT NDT LEVEL II in RT, UT, MT, and PT.
• SAUDI ARAMCO APPROVED MECHANICAL INSPECTOR with
SAP# 70012761.
• Pursuing International Welding Engineer Diploma from IIW INDIA
Career Summary
1) NAME OF THE COMPANY : SAIPEM TAQA AL-RUSHAID (STAR)
PROJECT : Arabiyah And Hasbah Offshore & Onshore Gas Program (WASIT)
CLIENT : SAUDI ARAMCO
POSITION HELD : WELDING ENGINEER
PERIOD : November 2011 – TILL DATE
Responsibilities Include :
• Follow welding through all its aspects from bid phase to project completions, looking at solutions of high level quality and high productivity, according to project schedule, monitoring and supporting production phase.
• Execute activities ensuring compliance with QA/QC and HSE requirements.
• Assist and support Welding coordinator and /or project teams on all welding activities.
• Produce weld procedures from Engineering drawings to enable fabrication in the most cost effective manner.
• Design and qualify welding procedures to meet product and client requirements.
• Review of Engineering Drawings, Client Specification and Scope of Work.
• Review of Technical requirements of Welding related activities.
• Review and Approve sub-contractor and supplier Weld procedures and on occasions confirm correct application.
• Preparation of execution plan for Project Welding Procedures and Welder Qualification Tests.
• Coordinate with client during Procedure Qualification Test.
• Review subcontract welding procedures, processes and documentation in order to determine applicable welding code and design requirements are fulfilled.
• Preparation of Preliminary WPS , materials involving Carbon Steel, Stainless steel (UNS31254), Duplex stainless steel (UNS 31803), Nickel Chrome alloys (UNS N06625), Copper Nickel alloys etc.
• Conduct welding procedure qualification and generate welding procedures to assist production and welding personnel.
• Prepare, conduct Repair Welding Procedure Qualification Test and Procedures as per International codes and client standards.
• Technically assess and purchase all welding consumables, control welding consumables stock to ensure availability but subject to limitations of bydgetory control.
• Investigate new developments in the field of welding to evaluate their possible application to improve or remedy existing welding procedures.
• Provide Welding Engineering support to Engineering, Quality and Production to fabricate products in accordance with applicable codes and customer requirements.
• Manage all aspects of Welding Technology to support new product development.
• Develop Post Weld Heat Treatment requirements (Heating / Cooling rate, Soak time) for different type of material as per Construction Code and Client specifications.
• Provide Technical support during Welding of Stainless steel, Duplex stainless steel, Corrosion Resistant Alloys (CRA), Alloy steels,High Strength Low Alloy steels(HSLA)
• Maintain welder Qualification System, ensure that welders are appropriately qualified for the work they are expected to carry out and Monitor Welder Performance.
• Provide technical guidance for welding sequence and distortion control in accordance with procedures and job requirements.
• Investigate complaints relating to Fabrication & Welding Engineering and recommend appropriate corrective actions.
• Assisting Production on Failure analysis and Root cause analysis on welding related issues.
2) NAME OF THE COMPANY : SNAMPROGETTI / SAIPEM TAQA AL RUSHAID
PROJECT : MAINTAIN POTENTIAL OF OFFSHORE STRUCTURES – LONG TERM AGREEMENT
CLIENT : SAUDI ARAMCO
POSITION : QC INSPECTOR/WELDING ENGINEER
DURATION : OCT 2009 TO JULY 2011
Responsibilities Include :
• Execute activities ensuring compliance with QA/QC and HSE requirements.
• Assist and support Welding coordinator and /or project teams on all welding activities.
• Prepare and issue preliminary welding documents for assigned projects.
• Review of Engineering Drawings, Client Specification and Scope of Work.
• Review of Technical requirements of Welding related activities.
• Preparation of execution plan for Project Welding Procedures and Welder Qualification Tests.
• Coordinate with client during Procedure Qualification Test.
• Review subcontract welding procedures, processes and documentation in order to determine applicable welding code and design requirements are fulfilled.
• Preparation of Preliminary WPS , materials involving Carbon Steel, Stainless steel (UNS31254), Duplex stainless steel (UNS 31803), Nickel Chrome alloys (UNS N06625), Copper Nickel alloys etc.
• Conduct welding procedure qualification and generate welding procedures to assist production and welding personnel.
• Prepare, conduct Repair Welding Procedure Qualification Test and Procedures as per International codes and client standards.
• Evaluate and estimate type and quantity of Welding consumables.
• Investigate new developments in the field of welding to evaluate their possible application to improve or remedy existing welding procedures.
• Provide Welding Engineering support to Engineering, Quality and Production to fabricate products in accordance with applicable codes and customer requirements.
• Manage all aspects of Welding Technology to support new product development Projects.
• Develop Post Weld Heat Treatment requirements (Heating / Cooling rate, Soak time) and Hardness for different type of material as per Construction and Client specifications.
• Provide Technical support during fabrication involving Stainless steel, Duplex stainless steel, Inconel (CRA) materials.
• Maintain welder Qualification System, ensure that welders are appropriately qualified for the work they are expected to carry out and Monitor Welder Performance.
• Provide technical guidance for welding sequence and distortion control in accordance with procedures and job requirements.
• Investigate complaints relating to Fabrication & Welding Engineering and recommend appropriate corrective actions.
• Assisting Production on Failure analysis and Root cause analysis on welding related issues.
• Coordinate with QA personnel for effective implementation of ISO 9001:2008 QMS Procedures.
3) NAME OF THE COMPANY : THYSSEN KRUPP INDUSTRIES INDIA PVT.LTD
POSITION : QA/QC INSPECTOR
DURATION : MAY 2007 TO SEP 2009
Responsibilities Include :
• Performing receiving inspection of incoming materials including Plates, Pipes, Fittings. as per Purchase order and ITP.
• Preparation of inspection reports and record inspection findings.
• Record Non-conformances through NCR’s.
• Propose corrective and preventive action and coordinate with client for close-out of NCR’s.
• Perform dimensional inspection including ovality, out of roundness of boiler drums, SILOS, and Sugar plant equipments.
• Perform dimensional inspection of machined components including Shafts, Pulleys, rollers and other material handling equipments.
• Perform pre-welding/fit-up, in-process and post welding inspections.
• Witness Procedure and Performance Qualification Tests as per International codes and project specific standards.
• Maintain and update welder’s qualification records and welder’s continuity.
• Monitor welder performance.
• Monitor welding activities to ensure use of correct WPS.
• Perform final visual inspection of weld joints before NDE.
• Request visually accepted joints to acceptable NDE methods as per client specification.
• Ensure welders assigned any production joints are qualified to weld with regards to process, thickness, position, and diameter.
• Monitor welding consumable storage.
• Perform painting inspection of fabricated equipments and ensure compliance to client requirements.• Ensure effective implementation of ISO 9001: 2000 QMS Procedures.
