Work Experience
Company: Intertek Global Limited, Abudhabi, UAE
Project 1: Habshan Sulphur Granulation Project – GASCO
Project 2: Spent Caustic Treatment Plant –TAKREER
Position: Team leader
Duration: June 2012 to Present
Duties and Responsibilities
Leading TPI Inspectors(sub-ordinates) since from Jun 2012 and Resolving technical issues , Active Participation of PMTC, QA QC ,Weekly progress meeting, Reviewing of vendor documents, ITP’S, Method statements, FAT, Quality Manuals, Welding Book(PQR,WPS), EPC Contractor auditing, vendor inspection activities, Attending Pre-Inspection Meetings(PIM), Vendor Inspection Co-ordinations with TPI, Approving of TPI -CV ‘s, Reviewing of TPI Reports, Vendor’s Auditing ,Conduct the PMTC Internal audits and Audi tee for external audits .Conduct Inspection of SEET Sulphur Pipelines, Fuel GAS, Nitrogen & GRE Pipelines, Material Receiving Inspection, Mechanical Equipment Erection, Final Box up Inspection of Pressure vessels ,Tanks, Heat exchangers and Filters. Material document review in conjunction with code and specification & Ensuring compliance of all EPCM activities with applicable GASCO Design General Specifications (DGS) & codes .Review of MCC Dossier prior to PAC issuance to contractor
2. Company: Velosi Certification LLC, QATAR
Position: Third party Inspection Engineer
Client: QATAR PETROLEUM
Duration: August 2008 to June 2012
Review and approve documents like Method of statement, Inspection test plan, QA/QC procedures etc.
Reviewing the Manufacturer’s Inspection Test plans as per ASME Code and project specification. (Pressure vessels, Heat Exchangers, columns, structural steels, Valves, Pumps, skid package, piping materials, items etc.) Conduct weekly expediting/status meeting with Vendors and submit weekly reports to clients as per their requirement. Review of material requisition and datasheets prior to Inspections Monitoring / Witnessing all the Welding, Fabrication & Erection related activities as per client approved Inspection & Test Plan/s, Quality Control procedures. Inspection of incoming materials, reviewing material test certificates as per code. Review of welding procedures and performance qualifications as per ASME SEC IX and API 1104.Review of RT films, Witnessing of UT, MPI, DPI, Hardness, PWHT and review of test reports. Reviewing of Daily Welding reports, Piping Weld summary & Welding Pipe book. Witnessing of Weld repair activities as per client approved WPS. Line walk and Punch List preparation before Hydro Test. Review of Hydro test packages. Witnessing of Hydro testing and Pneumatic testing as per client approved procedures. NCR issuance and close out with appropriate preventive and corrective actions. Review of Mechanical completion dossier packages.
Project 1: EPIC of Sweet Fuel Gas for Dukhan Consumers
Project 2: EPIC of Raslaffan Emergency Safety College
Project 3: EPIC of Consolidated gas supply projects within Mesaieed and Raslaffan areas
In-service inspections, Maintenance & Shut downs
Project 4: Inspection of QJA8 Tank Inspection in Tank farm plant, Mesaieed as per API 653
Project 5: EPIC for Replacement of CS Piping with Titanium for six cooling water Heat Exchangers, NGL-2
Project 6: EPIC of Sixteen (16) Nos. Mechanical PCRS & Replacement of Sea Water Lines, NGL 3& 4
Project 7: Rehabilitation of Naphtha storage tank T 7&T8 at NGL1 – Repair works as per API 653 –
Project 8: EPIC of Miscellaneous Mechanical Modification with in Dukhan fields –Piping
3. Company: Hyundai Engineering & Construction Company, Saudi Arabia
Project : Khurais Central Processing Facilities –Gas Package, Saudi Aramco
Position: QA/QC welding Inspector
Duration: February 2008 to August 2008
Incoming material inspection .Review of material certificates for traceability verification. Stage inspection as per approved ITP for the Vessels, Heavy Structural, Welding Inspection, Pre/Post heating, Post Weld Heat Treatment, witnessing of NDT and Report Review, Hardness verification as per Code/ Standards, Project Specifications. Witness and review of positive Material Identification reports, Qualification and review of WPS, PQR, WPQR as per Reference Codes such as ASME Sec IX & AWS D 1.1, Fabrication and welding of the piping system as per shop and field weld and inspection of the same. Erection of piping system as per approved isometric drawings; Installation, hydrostatic testing of pipeline, crossing underground portion & above ground portion, section piping, Flow line pipe fabrication etc. Responsible for various inspection and Expediting Services for Heavy Fabrication including all Vessels, Columns and relevant pipelines and machining components for various Plants. Verifying calibration records for testing and inspection equipments. Line checking, Punch listing and cleaning. Final weld Visual, Dimensional, Hydro testing Inspection of piping as per approved test packs
4. Company: Advanced Inspection & Testing SDN BHD, Sarawak, East Malaysia
Position: Inspection Engineer
Client : Shell MDS, Bintulu, Sarawak
Duration: June 2006 to January 2008
Project: Shell MDS – In-service Inspection – Maintenance /Plant turnaround
Inspection of static equipments such as Heat exchangers, Columns, vessels, furnaces, pipe lines & fittings during shutdowns as well as on stream. Specify scope of inspection; provide short-term as well as long term recommendations regarding repairs & replacements. Issue inspection work lists detailing the methods of repair, materials to be used, fabrication methods, specify welding procedures/NDT methods/heat treatment, quality control & test procedures. Checking & approval of the quality and correctness of construction and repair work. Checking and verification of the equipment minimum allowable thickness (MAT), corrosion rates, service life estimation, determination of rejection limits and take corrective action accordingly. Preparation of inspection history of individual equipments: updating inspection and repair records including data, anticipated repairs, and thickness readings. Monitoring corrosion conditions, evaluation of material performance in corrosive systems, failure investigations, root cause analysis and recommend up gradation of material.
5. Company: INJO Technical Services, India
Project : Boiler Inspections –RLA studies through Thermax India Limited
Position: QA/QC NDT Inspector
Duration: January 2002 to May 2006
Various NDT inspections such as VT, UT, RT, MPT, DPT, LT etc.Ultrasonic Flaw Detection (UFD) of butt welds and lamination of plates. Thickness Gauging, Corrosion monitoring of Vessels, Storage Tank bottom & annular plates, Pipelines etc.radiography & X-ray Testing of Casting, Forging and Weld Joints. Fluorescent & Non-fluorescent magnetic Particle Testing. Dye penetrant testing of various Ferrous and nonferrous items. Review of radiography films. Carried out Positive Alloy Material Identification (PAMI).Carried out Macro and Micro Examination.Preparation.QA documents at site such maintaining batch number of consumables. Maintaining dark room accessories etc.Considerable experience gained in NDT coordination work .carried out various jobs under third party client representative inspection officer & engineers, which include ABS, TATA, EIL , LLOYD’S, BVIS etc.Client meeting set up of NDT sites, planning for mobilization of man power as per work volume and work schedule at site, consumables at site as per requirement. Preparation of contingency plans, participation in technical discussion and process of action plans as per requirement
6. Company: Alladi Drilling Equipments Pvt Limited, India
Project : Manufacturing of Drill bits and Hammering cases
Position: QA/QC Metallurgical Supervisor
Duration: December 2000 to December 2001
Raw material Inward Inspection, preparation of Heat treatment Cycles such as Annealing: Normalising: Gas Carburising; Hardening:, Tempering etc.Carried out Metallography.verify the Microstructures after Heat treatment process: Lab trailing for suitable heat treatment cycles: Carried out Destructive testing .E.g. Hardness, Impact test etc.Monitor and operate the Heat treatment Furnaces
TRAININGS ATTENDED
• NDT and DT Testing & Metallurgy Course from Ministry of Small Scale Industries, India
• Trainee apprentice in BHEL ,Hyderabad, India
• Trainee apprentice in WIDIA INDIA LIMITED ,Hyderabad ,India
• Defensive driving course , Al Nahiya Group, AbuDhabi,UAE
• Basic H2S Safety Induction course
• Training in Critical Life Activities – Lifting Awareness, Confined Space entry, Lock out/Tag out, Electrical Safety, Mechanical Lifting, NDE examination, Permit to Work.
SOFTWARE SKILLS
Computer applications –Windows office /XP/VISTA/WINDOES 8
SKILLS & COMPETENCIES
Basic Personnel Management Skills, Basic financial budget analysis, Broad engineering experience, Good communications skills, Good presentation skills, Ability to forecast and analyze, Able to work under pressure, Able to manage time and resources efficiently, Able to delegate appropriately, Able to contribute to staff development, Excellent Coordination, Monitoring and Supervisory skills, Problem solving skills under dead- lines and Pressure., Team work coordination and leadership skills., Extensive knowledge of codes and standards in EPCM Projects., Thorough knowledge of Safety and Quality Procedures.
1. Diploma in Metallurgical Engineering,State Board of Technical Education 1997-2000 (Full time 3.5 Yrs)
2. CSWIP 3.2.2 Senior Welding Inspector from TWI, UK (Cert. No. 42683)
3. API 653 –Above ground storage Tank Inspector (Cert.No.42257)
4. API 510 –Pressure vessel Inspector (Cert.No.50067)
5. Non Destructive testing RT,UT,MT,PT Level-II of ASNT
6. QMS Lead Auditor Course ISO 9001:2008
7. Diploma in computer applications
8. Valid Light Driving License in UAE & QATAR
