Career iobjective:
A challenging and dynamic job in a reputable multinational organization using my management and technical skills with an opportunity for advancement.
EXPERIENCE:
10-Nov’12- To Date
Company Profile: Lahmeyer International GmbH
Lahmeyer International is the Consultant of Saudi Electric Company(SEC) for 4200 MW Qurrayah-2 Power Project, consisting of six Power Blocks in 3+3+1 configuration. Open Cycle of the plant has been commissioned & Combine Cycle commissioning is in progress.
Roles & Responsibilities:
Working as SEC Commissioning Engineer to ensure that the Plant meets the design requirements-safely & reliably.
• Review/Approval of Test Procedures
• Ensure compliance with Project Technical Specifications, International Standards, and OEM procedures and specifications
• Perform equipment walk-down, safety walk-down & ensure safe turnover of equipment from Contractor to Client
• Monitoring of functional and operational tests of various equipments in order to prepare the equipment to the first start up
• Review/Approval of engineering documents and drawings, ECC and CCC packages, as-built documents etc
• Inspection, Supervision & Witness of Site Tests & Commissioning
• Verification of the compliance of test results with the design and reliability requirements
• Preparation of inspection reports, certificates, progress reports and site correspondence
• Suggesting improvements in design
• Partial Design & FCN/GFN Reviews
• Preparation and follow-up on Punch Lists, NCRs & Observation Notes
• Coordination with contractor to resolve issues
Technical Skills:
As client’s Engineer, performing the supervision & witnessing of the following activities:-
• Stability Test of Transformer, Generator & Cables
• Testing of EX2100 100mm SCR Warm Backup Excitation System
• Testing of Interlock & Intertrip Schemes
• Complete Component & Functional Testing of 4.16kV & 480V Switchgear
• Testing of MiCOM P122,P192, P127, P921, P663; GE G60,T60,C60; ABB REM615 Protection Relays
• Proficient with BECKWITH ELECTRIC CO. M-4272 Motor Bus Transfer System for MV Switchgear
• Dead Bus Test
• Site Acceptance Test of Siemens Perfect Harmony Drive 3150KW Rating
• Site Acceptance Test of GUTOR & CHLORIDE DC Charger & UPS
• Site Acceptance Test of AMETEK Fault Recorder
• Site Test of Motors & Generators
• Analysis of Transformer Oil Tests
• HiPOT Test of Cables & Bus Ducts
• Complete Testing of 386MVA ONAF Alstom Power Transformer & Other Auxiliaries Transformers
• Primary Injection & Secondary Injection Testing
• Worked with cathodic Protection System of Corrpro’s Cathodic Protection System
EXPERIENCE: 01-Nov-2010 to 25-Oct-2012
Company Profile: 560MW CCPP, BQPSII
Karachi Electric Supply Company(KESC), Pakistan
560MW BQPSII Power Project, a $450m EPC project awarded to Harbin Electrical Engineering China, owned by KESC, has 3xGE Frame 9E DLN 1.0 GT & 1x190MW ST. Plant has it’s own RO & Demin Plant.
Roles & Responsibilities:
Worked in the capacity of Deputy Manager (Electrical) , responsible for smooth execution, commissioning & maintenance of Electrical systems, leading a team of 8 persons. Brief responsibilities are as follow but not limited to:-
• Maintenance planning to reduce downturn & optimizing plant availability
• Development & implementation of maintenance plans
• Modification & engineering of Plant Systems for betterment
• Budget Planning & cost control with effective utilization
• Root cause analysis of breakdowns, trips & equipment failure
• Procurement & Technical Evaluation of Spares, Tools & Materials & inventory management
• Arranging & planning for services by contractors
• Healthy coordination with other depts. & conflict resolution
• Design review with the EPC Contractor & ensuring design as per approved international standards
• Monitoring & inspection of execution & witnessing commissioning tests of electrical systems & follow up with contractor for standardization & quality job
• Punch List compilation & resolution with contractor
• Close coordination with Procurement, Finance, Stores & Vendors/Suppliers
• Managing & ensuring safety at plant & conducting Walk Through Safety Audits & daily tool box talk
• To assist HSE Dept in OHSAS 18001:2007 & ISO 14001 certification
• Managing team of eight persons & assigning daily jobs
• Team building & training of plant systems to staff
Technical Skills:
• Maintenance of Power Transformers, Generators, Excitation & associated systems
• Maintenance of MV, LV Switchgears
• Maintenance of MV, LV Motors
• UPS, DC System & EDG systems preventative maintenance
• Maintenance of ATS & VFD’s
• Healthiness check of Protection relays & critical loops
• Compilation of equipment master data & PM Plans of all Electrical Equipments to be uploaded in SAP MM & PM Module
Commissioning skills:
• Design review of GIS, MV, LV, Protection Systems & other plant utilities
• Commissioning of 220kV Double Bus Single Breaker Scheme SF6 filled GIS including 10 bays, make Pinggao Group China with ABB HMB 4.2 Circuit Breakers
• Commissioning of 3x170MVA Power Transformer (TBEA China) with OLTC(MR) & 3x30MVA Unit Aux Transformer
• Commissioning of 3 x 9A5 TEWAC Generator (GE) with Brushless Exciter & GE EX2100 Redundant Excitation Control System
• Commissioning of 6.6kV, 0.4kV Switchgears, Dry Type Transformers, MV & LV Motors including VFD’s
• Testing of Protection Relays ABB RED670, REL670, RET 650, REG 670, GE G60, Schneider S40, M40
• Commissioning of DC Charger with NiCd Batteries & 60kVA UPS
• Technical verification of contractual spares to be received from contractor
EXPERIENCE: 06-Feb-2008 To 31st Oct-2010
Company Profile: Tuwairqi Steel Mills Ltd
Tuwairqi Steel Mills Limited (TSML), is Pakistan’s first private-sector integrated environment-friendly steel manufacturing project of Al Tuwairqi Holding, Kingdom of Saudi Arabia with captive power plant of 36MW.
Roles & Responsibilities:
Responsible for all work from Execution till Commissioning & post-Commissioning activities, reporting to Manager (E & I), leading a team of engineers. Supervisors & technicians. Brief responsibilities are as follow:-
• Smooth execution of work at site according to approved standards & drawings.
• Evaluation of feasibility of drawings with respect to site condition and make necessary changes in coordination with design team to freeze final drawings
• Technical evaluations of tenders
• Procurement of materials & tools
• Planning & monitoring of activities within time, cost & quality constraints
• Prepare To do list, Check list & Punch list
• Monitor progress & prepare monthly progress reports
• Effective utilization of resources & Man-power management to increase productivity
• Prepare BoQ, estimating Man-hours, Material indenting & Bill verification
• Conflict & Risk Management & preparing root cause analysis
• Implementation of HSE SoP’s & conducting tool box talk
• Coordination with mechanical, Process & Procurement depts
• Building competitive & motivated team
• Dealing & negotiations with vendor
Technical Skills:
• HI POT test, CT polarity and saturation, CT/PT turns Ratio by primary injection and VCB Contact resistance testing of 11KV & 6.6KV AREVA WKC 31.5KA switchgear
• Testing and commissioning of 400V, 50KA LV switchgear (IMCC) by using Intelligent modules Siemens SIMOCODE PRO V and SOFTSTARTER 3RW44
• FAT of 15MVA Power Transformers with OLTC and 2MVA distribution Transformers
• Installation, testing and commissioning of 110V, 40KVA SAFT online UPS Cum stabilizer with SBS having 196AH NICAD batteries
• Installation and commissioning of 125V DC Redundant Battery backup system for 11KV, 6.6KV & 400V switchgear controls
• Testing and commissioning of 11KV, 3 & 4 way Schneider Electric RM6 Ring Main units with SF6 breaker and disconnector equipped with VIP300 self powered Protection Relay
• FAT(heat run, Locked rotor, No load run, winding resistance using DLRO and vibration test) of 400V Siemens squirrel cage induction motors
• Erection and Pre-commissioning of 34MW Kawasaki GPB-70 Gas Turbine combined
cycle power plant
• Parameter settings of MICOM feeder management P143, Motor management P243 & Trafo protection P632 Numerical Protection Relays
• Testing & commissioning of 600KVAr PFi Panel with Nokian Capacitor Relay
• Installation, Meggering & RTD Test of MV Motors up to 6150KW
• LV & MV cable selection/sizing/testing including MV termination Kits
• Soil resistivity test and execution of Earthing at site
• Control Valves Testing (Fisher, Metso, Jamesbury)& calibration
• Installation of NDIR Analyzer, O2 Gas Analyzers & Mass Spectrometer for online analysis of gases
• Installation, testing & commissioning of Temperature, Flow, Level & Pressure measuring instruments and inter-connection with DCS Honeywell Experion PKS
• Worked on Cable schedules, JB schedules, Isometrics, P&ID, motor interconnection diagrams, Functional Logic Diagrams etc.
Trainings:
• 3 days training by Lloyd’s Register(LRQA) for EMS ISO14001 Internal Auditor Certification in July’2012
• 5 days training of GE EX2100 Regulator Maintenance Course by GE in Feb’2011
• 3 days training of Vibration Analysis-Basic by SKF in Oct’2011
• 10 days training of GE Mark VIe Maintenance by GE in Feb’2011
• One month training in China by Harbin Power Engineering in Nov’2010
• Attended Siemens Comprehensive Power System Protection Training 2009
• 3 days training on MiCom Numerical Relays by Areva T & D Pakistan
• Attended Basic Fire Management Training
• Attended Training on Organizational Behavior And Employee Motivation
QUALIFICATION:
Degree Year University/College Grade/Division
MBA 2010-To Date Institute of Business Management In progress
MS(Power Systems) 2008-2010 NED University of Engg. & Technology CGPA 3.16
BE(Electrical) 2004-2007 NED University of Engg. & Technology First Division
Intermediate 2001-2003 Adamjee Govt. Science College, Karachi A-1 Grade
Matriculation 1999-2001 New Habib Public School, Karachi A-1 Grade
Computer Skills & Softwares:
• MICOM Protection relay software S1 Studio V3.1
• SIEMENS softstarter and intelligent module ES Professional
• ABB PCM 600 Protection Relay Software
• GE Tool Box ST for EX2100
• GE Enervista for relays
• Schneider SFT2481 for protection relays
• MS Office, MS Project
