Work Experience Summary
Jan 2013 to till date Quality Consultant Freelancer
Sep 2009 to Dec 2012 Mechanical Supervisor Dietsmann Kazakhstan
May 2008 to July 2009 QC Engineer/Client rep Germanischer Lloyds UAE
Apr 2006 to Nov 2007 QA/QC Coordinator Bonatti SPA Kazakhstan
Nov 2003 to Sep 2005 QC Engineer Geo Technical Testing Center KSA
May 1992 to July 2003 QA/QC Manager Adiparasakthi Engineering India
Detailed Work Experience
Period: from Jan 2013 to till date
Position/Role: Quality Consultant
Company: Freelancer
Department/Unit: Quality Assurance/Control
Country/Location: India, Chennai
Main tasks performed and related context:
Welder training for various process with dissimilar materials as per clients requirements.
Involved in Internal Auditor training programs ISO 9001-2008
Welder qualification according to ASME IX
Period: from Sep 2009 to Dec 2012
Position/Role: Supervisor Mechanical
Company: Dietsmann
Department/Unit: Quality
Country/Location: Kazakhstan/Offshore D-Island
Main tasks performed and related context:
Responsible for overseeing the maintenance of erected/stored rotating/static equipments.
Involved in Plant startup activities (Pre commissioning & Commissioning – SGT 600 Siemens
Gas Compressor (3 No’s), Rolls-Royce RB211Gas compressors (4 No’s) Caterpillar EDG, Flow
Serve Pumps, Man Turbo Compressors,, Frigothermica_HVAC systems).
Ensure vendor documentation for the preservation and storage requirements including any special instructions.
Line Walk for all Process and Utilities areas the concerns are marked up in the P&ID to assist Engineering to update the latest version drawings.
Preparation of Damage Reports and issue to Concern Dept.
Ensure overall compliance with the preservation activities that match with project requirements
Ensure documentation records are in order and kept current.
Liaison/coordinate with QA relating to QA records and reconciliation.
Responsible for CMMS updates for particularly Spare requirements.
Period: from May 2008 to July.2009
Position/Role: QC Engineer/Client Representative
Company: Germanischer Lloyd Industrial Services (GLIS) UAE
Department/Unit: Inspection/Certification
Country/Location: UAE/Abu Dhabi
Main tasks performed and related context:
Conducting Reviews & preparation of Comments on EPC Contractor, Sub Contractor Quality Plans, Inspection Testing Plan &Method Statements for Pipeline, Piping, Tanks & Equipments
Evaluation and monitoring implementation of contractors site quality management systems
Developing and coordinating Site Audit Schedule and conducts site audits.
Monitor, Investigate, Identify and raise site quality issues & assist close-out issues.
Scheduling and coordinating inspection activities on site including correlate/review their reports
Promoting Quality awareness throughout the Site through appropriate training.
Ensuring quality reporting as per the Project requirement by the contractors.
Raw Materials (Plate, Abrasive, Epoxy, and Adheisve&Polyethylene.etc) test certificates Review.
Witness/Monitor the Pipe Mill production activities. i.e. Plate Automatic Ultrasonic, Pipe Forming,
Tack Welding, Long Seam SAW Welding, Cold Expansion, Hydro Test, Bevel, End Facing, MPI on Bevels, Entire Seam Auto Ultrasonic Tests for Longitudinal & Transverse Defeats.
X-Ray Films Review.
Witness/Monitor the Coating production activities. i.e. Surface Preparation, Ambient Temp
Conditions, Salt Contamination, Quality of Abrasive, Temperature of Pipe Before Epoxy Charging
and Adhesive, Polyethylene Film Temperatures.
Witness/Monitor Holiday Test, Impact, Peel Tests, Epoxy, Adhesive& Total Coating Thickness.
Witness/Monitor the Induction Bend production activities i.e. Mother Pipe Tractability, Induction coil
temp & Travel Speed as per established Procedure (MPQT).
Document Review for Final Annexure and EN 10204- 3.2 Test Certificates.
Period: from Apr 2006 to Nov 2007
Position/Role: QA/QC Coordinator
Company: Bonatti SPA
Department/Unit: Quality/Documentation
Country/Location: Kazakhstan/Akasi
Main tasks performed and related context:
Preparation of Internal Audit Program, Auditing and follow up Corrective Actions
Involving Shutdown activities to check condition of Equipment, Process Piping and ensure the Integrity of the system as per Specified Procedures.
Involved Risk Based Inspection and Corrosion Monitoring ( Cathodic Protection, Corrosion Coupon and erosion measurement on critical areas as per Clients requirements
Involving Pipeline Construction as per API 1104.
Process Piping construction, Manifold & X mass tree fabrication, as per ASME&Local Specification.
Quality Control checks before/after for Painting, Coating/ Wrapping of AG/UG Pipelines and Piping.
Liaise with Client‘s Quality Control Material Reliability (QC MR) Dept and Audit Team.
Preparation of MCP.
Period: from Nov 2003 to Sep 2005
Position/Role: QC Engineer
Company: Geotechnical Testing Center
Department/Unit: Quality/Documentation
Country/Location: Saudi Arabia/Dammam
Main tasks performed and related context:
Involved Shutdown Activities and handled Tie-in works.
Involved New Construction of process piping in DHT Project as per ASME B31.3.
Preparation of weld Rejection/Acceptance Records from NDT/Visual reports.
Witness for Penetrant, Magnetic Particle Testing and Positive Material Identification.
Co-ordinate with Radiography crews and Review their results.
Witness Ultrasonic Testing for Thickness measurements.
Monitor piping and welding processes as per project specification.
Liaise with Aramco piping/safety Engineers.
Inspection on Fit up, welds (Before, During After).
Witness for Post weld Heat treatment.
Co-ordinate with Aramco Inspectors for witnessing Air/water flushing, hydro/pneumatic Testing.
Preparation of Final Inspection reports.
Period: from May 1992 to July 2003
Position/Role: from Trainee up to QA/QC Manager
Company: Adiparasakthi Engineering
Department/Unit: Quality/ Production
Country/Location: India/Chennai
Main tasks performed and related context:
Raw materials Inspection (Size, Heat No),
Verification of Chemical Composition, Mechanical properties thro MTC.
Read customer drawing,Preparation of QA Documents.and Inspection Testing Plan(ITP)
Preparation of WPS, PQR as per ASME SEC IX, Qualify welder thro relevant WPS.
Man & Machine utilization.
Monitor Shell rolling activities, Cut out for the nozzle, and manhole orientation as per drawing.
Monitor Heat exchanger tubes with end plate joining as per Client/PED approved procedures
Monitor hard facing welder approval and process as per Client procedures.
Monitor Process compliance with WPS and filler metal and backing as per procedure.
Performing pneumatic and Hardness Tests.
Performing final NDT Activities (as per approved procedures).Witness PWHT.
Monitor/Record Weather Ambient conditions before and after Blasting, Painting /Coating.
Monitor/Record Surface Preparation, Mixing Ratio, Pot Life and Application method
Perform Destructive / Non Destructive tests for achieve correct film thickness as per specification.
Prepare final Inspection Reports. Witness Hydro test.
Familiar with ASME SEC II, V, VIII, IX B 31.3, AWS D1.1.
Sound Knowledge in Machine shop operations & handling of Inspection Equipments
