Education/Qualifications
Technical Education –
B.E (Bachelor of Engineering) Instrumentation: 64.03 % (First Class)
Govt.College of engineering, 2005-2006, R.T.M Nagpur University, India.
Diploma in Instrumentation Engineering: 61.24 % (First Class)
Y. B. Patil Polytechnic, 2001-2002, MSBTE board, India
Management Education –
MPM (Master in Personnel Management): 63.81 % (First Class)
Pune University, 2013-14,
S.P Mandali’s Naralkar Institute of Career Development & Research. Pune, India
DBM (Diploma in Business Management): 62.6 % (First Class)
Prin. L.N. Welingkar Institute of Management Development &
Research, 2010-2011, Mumbai, India.
Career Summary
Major Responsibilities:
Planning & Preparing hardware & Software engineering database for the DCS projects for the power plant automation.
FAT (Factory Acceptance Test), CAT (Customer Acceptance Test), SAT (Site Acceptance Test)
Loop Checks for the DCS, Cold Commissioning (CFT) and assistance during Hot Commissioning (HFT) at client sites
Site Inspection/ walk-down, project work & manpower planning.
Project execution at different places across the globe along with the global teams.
Technical interaction with the client and the functional team of SIEMENS, Germany/USA.
Implementation of Client Interconnection drawings & logics. This involves understanding the Clients documentation and implementing them with standard Siemens DCS Tools like SPPA T3000 for Software and Tec4FDE for hardware engineering.
Monitoring of Panel installations, cabling & wiring work.
Leading the project & team members working in different project function areas.
Conducting training programs for the trainee-employees & external clients.
Documentation of project hardware / software documentation & reports.
Building the strong business relationship with clients.
Project work Experience:
Aug’13 – March’14 QIPP (Qurayyah Independent Power Plant) Saudi Arabia
For the EPC company Samsung C&T (Korea) along with Siemens (USA).
Qurayyah IPP one of the world’s largest CCPP’s with capacity of 3927 MW, comprises 6 identical power blocks each delivering net output of 654.5 MW.
QIPP project includes a total of 12 Nos.of SGT6-5000F (W501F) gas turbines, 12 Nos.of Heat Recovery Steam Generators (HRSG), 18 generators of the SGEN6-1000A series and 6 Nos.of SST6-4000 steam turbines from Siemens.
Responsibility: Gas turbine Controls/DCS commissioning Engineer
Job Description: Commissioning of Siemens Gas Turbines SGT6-5000F (W501F)
Scope of work:
Gas turbine loop checks
Cold & Hot Commissioning
‘Woodward TPS’ trip modules tests as per Siemens test protocol, performing Master Trip String checks.
AddFem PoCo (position controllers) & AddFem SOE (Sequence Of Events) signals checking.
Participated in CASCADE test for Lube oil system, Control oil System, Lifting Oil System etc.
Calibrating IGV &VGVs and setting the MAX RAW OPEN&MAX RAW CLOSE values in T3000 DCS LOGIC.
Trouble shooting & settings of IGV (Inlet Guided Vane) & VGV’s (Variable Guided Vanes), Kubler modules settings.
OST (Over Speed Trip) & fuel gas valves tests & their adjustments.
Commissioning Activities in Fuel Gas system, Fuel Oil system, Water Injection system and Fuel Gas Control Valves and CV calculation for valves.
GT trials run, FSNL & synchronization operation.
Documentation
July’11- Aug’12 (RDK 8) Rheinhafen-Dampf Kraftwerk, Karlsruhe, Germany
Responsibility: Commissioning Engineer (Siemens SPPA-T3000 DCS)
Job Description: Commissioning of 912 MW Ultra Super Critical (USC)
Power Plant – RDK 8 for the client EnBW (Energie Baden- Württemberg) with Siemens AG,Germany.
Scope of work:
Loop checks
Functional logic checks (cold & hot function tests)
Software/HMI engineering, logic changes & troubleshooting.
Software engineering of IEC 61850 protocol & commissioning of IEC61850 for 3rd party interface between Siemens DCS (T3000) with ABB IED’s (Intelligent Electronic Devices) in switch gears for 10kv electrical area.
Internal training of 2 Engineers for the required IEC61850 Protocol
Project Meeting with internal team members
Project related protocol/hardware/software documentation & work status reporting to management.
Leading a team of 2 engineers & technicians for different project execution areas.
Jan’11-June’11 (HKW) Heizkraftwerk München Nord, Germany
Responsibility: Hardware design engineer
Job Description: Basic & detail hardware engineering for HKW München Nord project involving modernization from Siemens Teleperm ME to T3000 DCS
Scope of work:
Understanding old wiring diagrams, control room, switchgear room, panels layouts for TME System
Hardware database preparation
Onsite discussion with siemens team at Erlangen
Designing of the hardware typicals.
Tec4fde hardware engineering for new wiring diagrams
Rerouting cable plans & deleted cables documentation
Preparing new DCS Cabinets for automation system
May’10 – June’10 GKM – M15 Retrofit, Germany
Responsibility: Software & HMI Engineer.
Job Description: Software & HMI engineering for Steam Turbine control system modernization using Siemens SPPA T3000
Scope of work:
Conversion of T2000 Function plant to T3000
Conversion of T2000 HMI Pictures to T3000
Mar’10 – May’10 Neurath block-D Modernization, Germany
Responsibility: Hardware design engineerJob Description: Basic & detail hardware engineering, for block D involving modernization of 660MW coal fired power plant from ABB Procontrol system to Siemens SPPA T3000 DCS
Scope of work:
Planning & designing of various junction boxes in the field
Planning of rerouted cables & documentation
Cable erection list for various marshaling cabinets
Hardware engineering for automation cabinets
Jan’10 – Feb’10 SWCC-Yanbu, Saudi Arabia
Responsibility: Commissioning Engineer (Siemens SPPA T3000)
Job Description: Commissioning of I&C system for the 2 boilers, 4 MSF Desalination, 2 Steam Turbines, Electrical & Auxiliaries involving modernization from Bailey’s Infi90 to Siemens SPPA- T3000 DCS for the client SWCC (Saline Water Conversion Corporation)
Scope of work:
Loop test
I&C support.
Cold Commissioning
Hot Commissioning
Trial Operation
Documentation
Nov’09 – Dec09 Ensenada, USA
Responsibility: Hardware Engineer
Job Description: Hardware engineering for BOP Area.
Scope of work:
Tec4fde hardware engineering for automation & IO cabinets
DCS cabinet designing
Generating manufacturing documents for the factory
Documentation
June’09 –Sep’09 San Martin & Manuel belgrano projects, USA
Responsibility: Hardware Engineer
Job Description: Hardware Engineering in Tec4fde.
Scope of work:
Hardware engineering for automation & IO Cabinets
Designing of LAN Cabinets
Designing of power supply plans & L2 Bus plans
Generating manufacturing documents for the factory
Generating erection documents for the plant
Generating pre-commissioning documents for FAT
Implementation of Design Modification Request (DMR) & generating delta documents for factory/plant
Nov 08 – Dec 08 Didcot B Power Station, United Kingdom
Responsibility: Hardware Engineer
Job Description: Basic & detailed hardware engineering of two Siemens V94.3 Type gas turbines using Siemens Tec4fde HW tool.
Scope of work :
Detailed HW engineering of all automation cabinets LAN Cabinets, Power supply cabinets
Design of L2 Bus plan, power supply plans
Maintain quality control of the project as per ISO Standards
Mar’08 – Nov 08 BEC Twence & Triade projects, Netherlands
Responsibility : Hardware Engineer
Job Description : Onsite hardware engineering using Tec4fde tool.
Scope of work :
Technical discussions for hardware engineering
Designing of hardware typicals
Creation of new wiring diagrams, Modification of existing wiring diagram.
Database modifications
Preparing open point lists & taking follow ups from onsite team for clearing the open points
Preparing Cable rerouting lists, deleted cable lists
Planning for new cables, junction boxes, Marshaling &
Automation cabinets
Preparing new wiring diagrams, delta Documentation for site team
Red line changes implementation
June’07-Feb’08 Shoubra-El-Kheima, Karlsruhe, Germany
Responsibility : Hardware engineer (India)
HW /SW Testing Engineer for FAT (Germany)
Job Description : Basic & detailed hardware engineering & Factory Acceptance Test (FAT).
Scope of Work:
Basic & detailed engineering for the Shoubra project
Conducting tests for software logic checks, function checks, logic simulations in Siemens factory at Karlsruhe, Germany
Hardware & software related modifications & report generation & documentation for the same.